The Research on Smart Drill-In Fluid Design

2010 ◽  
Vol 146-147 ◽  
pp. 1075-1079
Author(s):  
Zhi Yong Li ◽  
Jie Nian Yan ◽  
Guang Cheng Jiang ◽  
Shui Xiang Xie ◽  
Ying Jun Fu ◽  
...  
Keyword(s):  
Calcium Carbonate ◽  
Filter Cake ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Damage Control ◽  
Petroleum Engineering ◽  
Drilling Fluids ◽  
Calcium Carbonates ◽  
Active Calcium ◽  
Conventional Drilling

There are continuous high concerns on formation protection technology in international petroleum engineering field. The reservoir drill-in fluid (RDF) is the first non-native fluid to contact formation, and which influences directly the ultimate capacity of oil and gas well. The paper discusses the smart RDF design method based on conventional drilling fluid. The designed RDF system is characterized as good formation damage control, as well as the performance easily adjusted for field application. The technology combines ideal packing technology with active calcium carbonate to obtain low permeability filter cake, high return permeability and low initial flowing pressure. The sized calcium carbonates contribute to develop sealing zone for preventing filtrate and solids from invading into formation, and the organophilic passageway in filter cake (the active calcium carbonate) is favorable to open automatically passageway for oil and gas during production. Different modifiers used to ground calciumcarbonate surface modification are evaluated in laboratory. And the laboratory results show modified calcium carbonates are comfortable with conventional drilling fluids additives such as XC(Xanthan ), potassium polyacrylate(K-PAM), sodium carboxymethyl cellulose(Na-CMC).

Well Clean-Up Using a Combined Thermochemical/Chelating Agent Fluids

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Mohamed Mahmoud
Keyword(s):  
High Temperature ◽  
Filter Cake ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Chelating Agent ◽  
Drilling Fluids ◽  
Gas Wells ◽  
Oil And Gas Wells ◽  
Different Types ◽  
Cake Removal

The well clean-up process involves the removal of impermeable filter cake from the formation face. This process is essential to allow the formation fluids to flow from the reservoir to the wellbore. Different types of drilling fluids such as oil- and water-based drilling fluids are used to drill oil and gas wells. These drilling fluids are weighted with different weighting materials such as bentonite, calcium carbonate, and barite. The filter cake that forms on the formation face consists mainly of the drilling fluid weighting materials (around 90%), and the rest is other additives such as polymers or oil in the case of oil-base drilling fluids. The process of filter cake removal is very complicated because it involves more than one stage due to the compatibility issues of the fluids used to remove the filter cake. Different formulations were used to remove different types of filter cake, but the problem with these methods is the removal efficiency or the compatibility. In this paper, a new method was developed to remove different types of filter cakes and to clean-up oil and gas wells after drilling operations. Thermochemical fluids that consist of two inert salts when mixed together will generate very high pressure and high temperature in addition to hot water and hot nitrogen. These fluids are sodium nitrate and ammonium chloride. The filter cake was formed using barite and calcite water- and oil-based drilling fluids at high pressure and high temperature. The removal process started by injecting 500 ml of the two salts and left for different time periods from 6 to 24 h. The results of this study showed that the newly developed method of thermochemical removed the filter cake after 6 h with a removal efficiency of 89 wt% for the barite filter cake in the water-based drilling fluid. The mechanisms of removal using the combined solution of thermochemical fluid and ethylenediamine tetra-acetic acid (EDTA) chelating agent were explained by the generation of a strong pressure pulse that disturbed the filter cake and the generation of the high temperature that enhanced the barite dissolution and polymer degradation. This solution for filter cake removal works for reservoir temperatures greater than 100 °C.

scholarly journals Novel Cake Washer for Removing Oil-Based Calcium Carbonate Filter Cake in Horizontal Wells

2020 ◽  
Vol 12 (8) ◽  
pp. 3427
Author(s):  
Osama Siddig ◽  
Saad Al-Afnan ◽  
Salaheldin Elkatatny ◽  
Mohamed Bahgat
Keyword(s):  
Calcium Carbonate ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Butyl Ether ◽  
Drilling Technique ◽  
Impermeable Layer ◽  
Calcium Carbonate Dissolution ◽  
Emulsion Oil ◽  
Cake Removal

An impermeable layer “filter cake” usually forms during the overbalanced drilling technique. Even though it helps in protecting the formation from a further invasion of drilling fluids, the removal of this layer is essential for a proper cement job and to avoid any reduction in wellbore deliverability. The design of the removal process is complicated and depends on the filter cake composition and homogeneity. This paper presents an experimental evaluation on the usage of a novel cake washer (NCW) in the removal of a filter cake formed by an invert emulsion oil-based drilling fluid that contains calcium carbonate as a weighting material while drilling a horizontal reservoir. The proposed NCW is a mixture of organic acid, mutual solvent and nonionic surfactant. It is designed to enable restored wellbore permeability for a sustainable production. Since the filter cake mainly consists of the weighting material, the solubility of calcium carbonate in NCW at different ranges of temperature, duration and concentration was investigated. An actual casing joint was used to test the corrosion possibility of the treating solution. High-pressure and high-temperature (HPHT) filtration tests on ceramic discs and Berea sandstone core samples were conducted to measure the efficiency of the filter cake removal and the retained permeability. Ethylene glycol mono butyl ether (EGMBE) was used as a mutual solvent and the solubility was higher compared to when the mutual solvent was not used in the washer formulation. A significant increase in calcium carbonate dissolution with time was observed for a duration of 24 h. The solubility was found to be proportional to the concentration of NCW with optimum results of 99% removal at a temperature of around 212 °F. At those conditions, no major corrosion problems were detected. Permeability of the core retained its pristine value after the treatment.

Applications of Nanomaterials in Wellbore Fluids in Oil and Gas Fields

2021 ◽  
Vol 881 ◽  
pp. 33-37
Author(s):  
Wei Na Di
Keyword(s):  
Oil And Gas ◽  
Drill String ◽  
Wellbore Stability ◽  
Petroleum Engineering ◽  
Cement Stone ◽  
Drilling Fluids ◽  
Cement Slurry ◽  
Oil And Gas Fields ◽  
Gas Channeling ◽  
Gas Fields

The application of nanomaterials in oil and gas fields development has solved many problems and pushed forward the development of petroleum engineering technology. Nanomaterials have also been used in wellbore fluids. Nanomaterials with special properties can play an important role in improving the strength and flexibility of mud cake, reducing friction between the drill string and wellbore and maintaining wellbore stability. Adding nanomaterials into the cement slurry can eliminate gas channeling through excellent zonal isolation and improve the cementing strength of cement stone, thereby facilitating the protection and discovery of reservoirs and enhancing the oil and gas recovery. This paper tracks the application progress of nanomaterials in wellbore fluids in oil and gas fields in recent years, including drilling fluids, cement slurries. Through the tracking and analysis of this paper, it is concluded that the applications of nanomaterials in wellbore fluids in oil and gas fields show a huge potential and can improve the performance of wellbore fluids.

Low ECD High Performance Invert Emulsion Drilling Fluids: Lab Development and Field Deployment

2021 ◽  
Author(s):  
Vikrant Wagle ◽  
Abdullah Yami ◽  
Michael Onoriode ◽  
Jacques Butcher ◽  
Nivika Gupta
Keyword(s):  
High Performance ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Field Performance ◽  
Superior Performance ◽  
Core Material ◽  
Drilling Fluids ◽  
Invert Emulsion ◽  
Field Deployment ◽  
Permeability Studies

Abstract The present paper describes the results of the formulation of an acid-soluble low ECD organoclay-free invert emulsion drilling fluid formulated with acid soluble manganese tetroxide and a specially designed bridging package. The paper also presents a short summary of field applications to date. The novel, non-damaging fluid has superior rheology resulting in lower ECD, excellent suspension properties for effective hole cleaning and barite-sag resistance while also reducing the risk of stuck pipe in high over balance applications. 95pcf high performance invert emulsion fluid (HPIEF) was formulated using an engineered bridging package comprising of acid-soluble bridging agents and an acid-soluble weighting agent viz. manganese tetroxide. The paper describes the filtration and rheological properties of the HPIEF after hot rolling at 300oF. Different tests such as contamination testing, sag-factor analysis, high temperature-high pressure rheology measurements and filter-cake breaking studies at 300oF were performed on the HPIEF. The 95pcf fluid was also subjected to particle plugging experiments to determine the invasion characteristics and the non-damaging nature of the fluids. The 95pcf HPIEF exhibited optimal filtration properties at high overbalance conditions. The low PV values and rheological profile support low ECDs while drilling. The static aging tests performed on the 95pcf HPIEF resulted in a sag factor of less than 0.53, qualifying the inherent stability for expected downhole conditions. The HPIEF demonstrated resilience to contamination testing with negligible change in properties. Filter-cake breaking experiments performed using a specially designed breaker fluid system gave high filter-cake breaking efficiency. Return permeability studies were performed with the HPIEF against synthetic core material, results of which confirmed the non-damaging design of the fluid. The paper thus demonstrates the superior performance of the HPIEF in achieving the desired lab and field performance.

ENVIRONMENTAL DRILLING SOLUTIONS ON THE POLYMERIC BASIS

2020 ◽  
Author(s):  
E.A. Flik ◽  
◽  
Y.E. Kolodyazhnaya
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Oil And Gas Industry ◽  
Environmental Safety ◽  
Drilling Fluids ◽  
Gas Industry ◽  
Fluid Systems ◽  
Water Based

The article assesses the environmental safety of drilling fluids that are currently widely used in the oil and gas industry. It shows active development of water-based drilling fluid systems using xanthan biopolymer.

Heat Moisture Modified Rice Flours as Additive in Drilling Fluids

2021 ◽  
Vol 80 (1) ◽  
pp. 62-72
Author(s):  
Bunyami Shafie ◽  
Lee Huei Hong ◽  
Phene Neoh Pei Nee ◽  
Fatin Hana Naning ◽  
Tze Jin Wong ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Low Cost ◽  
Health Concern ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Fluid Mixture ◽  
Gas Drilling ◽  
Water Based ◽  
Rice Flours

Drilling mud is a dense, viscous fluid mixture used in oil and gas drilling operations to bring rock cuttings to the earth's surface from the boreholes as well as to lubricate and cool the drill bit. Water-based mud is commonly used due to its relatively inexpensive and easy to dispose of. However, several components and additives in the muds become increasingly cautious and restricted. Starch was introduced as a safe and biodegradable additive into the water-based drilling fluid, in line with an environmental health concern. In this study, the suitability of four local rice flours and their heat moistures derivatives to be incorporated in the formulation of water-based drilling fluid was investigated. They were selected due to their natural amylose contents (waxy, low, intermediate, and high). They were also heat moisture treated to increase their amylose contents. Results showed that the addition of the rice flours into water-based mud significantly reduced the density, viscosity, and filtrate volume. However, the gel strength of the mud was increased. The rice flours, either native or heat moisture treated, could serve as additives to provide a variety of low cost and environmentally friendly drilling fluids to be incorporated and fitted into different drilling activity.

scholarly journals Development of Hybrid Drilling Fluid and Enzyme–Acid Precursor-Based Clean-Up Fluid for Wells Drilled with Calcium Carbonate-Based Drilling Fluids

ACS Omega ◽  
2020 ◽  
Vol 5 (40) ◽  
pp. 25984-25992
Author(s):  
Bisweswar Ghosh ◽  
Ismail Mohammad AlCheikh ◽  
Debayan Ghosh ◽  
Samuel Ossisanya ◽  
Muhammad Arif
Keyword(s):  
Calcium Carbonate ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Acid Precursor

scholarly journals Utilization of metakaolin-based geopolymer as a mud-cake solidification agent to enhance the bonding strength of oil well cement–formation interface

2020 ◽  
Vol 7 (2) ◽  
pp. 191230
Author(s):  
Yuhuan Bu ◽  
Rui Ma ◽  
Jiapei Du ◽  
Shenglai Guo ◽  
Huajie Liu ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Bonding Strength ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Research Work ◽  
Drilling Fluids ◽  
Oil Well ◽  
Mud Cake ◽  
Calculation Methodology ◽  
Zonal Isolation

This research work designed a novel mud-cake solidification method to improve the zonal isolation of oil and gas wells. The calculation methodology of mud-cake compressive strength was proposed. The optimal formula of activator and solid precursors, the proper activating time and the best activator concentration were determined by the compressive strength test. The effects of solid precursors on the properties of drilling fluid were evaluated. Test results show that the respective percentage of bentonite, metakaolin, slag and activator is 1 : 1 : 0.3 : 0.8, as well as the optimum ratio of Na 2 SiO 3 /NaOH is 40 : 1. The optimum concentration of activator is 0.21 and the activating time should be more than 10 min. The solid precursors did not show any bad influence on the rheological property of drilling fluids. Even though the compressive strength decreased when the solid precursors blended with barite, the strength values can still achieve 8 MPa. The reaction of metakaolin and activator formed cross-link structure in the mud-cake matrix, which enhanced the connection of the loose bentonite particles, lead to the significant enhancement of shear bonding strength and hydraulic bonding strength. This mud-cake solidification method provides a new approach to improve the quality of zonal isolation.

Application Perspective of Environmentally Responsive Materials in the Downhole Operation

2020 ◽  
Vol 993 ◽  
pp. 799-805
Author(s):  
Gu Fan Zhao ◽  
Wei Na Di
Keyword(s):  
Smart Materials ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Research Work ◽  
Oil And Gas Industry ◽  
Petroleum Engineering ◽  
Research Progress ◽  
Self Healing ◽  
Responsive Materials ◽  
Environmentally Responsive

Smart materials, especially environmentally responsive materials are the basis of many applications, and have attracted much more attentions. In recent years, application research of smart materials in the oil and gas industry has begun. Through principle/performance analysis, application environment comparison, and demand analysis, the application potential and application advantages of self-healing concrete, vibration energy-generating rubber and 4D intelligent structural materials in the downhole operations were evaluated. The application status of smart materials in petroleum engineering is introduced. At the same time, combined with the actual domestic engineering requirements, the long-term effect of improving underground plugging, the shale inhibition of drilling fluid, the downhole control and the efficiency of drilling operations are all proposed. For the application prospects, it is recommended to keep track of the research progress of environmentally responsive materials and carry out pre-research work on the application of advanced smart materials in the field of downhole operations.

scholarly journals Damage Mechanism of Oil-Based Drilling Fluid Flow in Seepage Channels for Fractured Tight Sandstone Gas Reservoirs

Geofluids ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Peng Xu ◽  
Mingbiao Xu
Keyword(s):  
Drilling Fluid ◽  
Damage Control ◽  
Damage Mechanism ◽  
Formation Damage ◽  
Drilling Fluids ◽  
Gas Reservoirs ◽  
Tight Sandstone ◽  
Stabilization Effect ◽  
Potential Damage ◽  
Physical And Chemical

Oil-based drilling fluids (OBDFs) have a strong wellbore stabilization effect, but little attention has been paid to the formation damage caused by oil-based drilling fluids based on traditional knowledge, which is a problem that must be solved prior to the application of oil-based drilling fluid. For ultradeep fractured tight sandstone gas reservoirs, the reservoir damage caused by oil-based drilling fluids is worthy of additional research. In this paper, the potential damage factors of oil-based drilling fluids and fractured tight sandstone formations are analyzed theoretically and experimentally. The damage mechanism of oil-based drilling fluids for fractured tight sandstone gas reservoirs is analyzed based on the characteristics of multiphase fluids in seepage channels, the physical and chemical changes of rocks, and the rheological stability of oil-based drilling fluids. Based on the damage mechanism of oil-based drilling fluids, the key problems that must be solved during the damage control of oil-based drilling fluids are analyzed, a detailed description of formation damage characteristics is made, and how to accurately and rapidly form plugging zones is addressed. This research on damage control can provide a reference for solving the damage problems caused by oil-based drilling fluids in fractured tight sandstone gas reservoirs.

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