Numerical Simulation on Rapidly Solidified Melt Spinning CuFe10 Alloys

2011 ◽  
Vol 228-229 ◽  
pp. 416-421
Author(s):  
Zhi Ming Zhou ◽  
Wei Jiu Huang ◽  
M. Deng ◽  
Min Min Cao ◽  
Li Wen Tang ◽  
...  

The numerical simulation model of single roller rapid solidification melt-spinning CuFe10 alloys was built in this paper. The vacuum chamber, cooling roller and sample were taken into account as a holistic heat system. Based on the heat transfer theory and liquid solidification theory, the heat transfer during the rapids solidification process of CuFe10 ribbons prepared by melt spinning can be approximately modeled by one-dimensional heat conduction equation, so that the temperature distribution and the cooling rate of the ribbon can be determined by the integration of this equation. The simulative results are coincident very well with the microstructure of rapid solidification melt spinnng CuFe10 alloys at three different wheel speeds 4, 12 and 36 m/s.

2011 ◽  
Vol 189-193 ◽  
pp. 3949-3953
Author(s):  
Zhi Ming Zhou ◽  
Bin Bin Lei ◽  
Li Wen Tang ◽  
Tao Zhou ◽  
Yang Hu ◽  
...  

The numerical simulation model of rapid solidification splat-quenching CuCr25 alloys was built in this paper. The vacuum chamber, cooling cooper plate and sample were taken into account as a holistic heat system. Based on the heat transfer theory and liquid solidification theory, the heat transfer during the rapids solidification process of CuCr25 flakes prepared by splat-quenching can be approximately modeled by one-dimensional heat conduction equation, so that the temperature distribution and the cooling rate of the flake can be determined by the integration of this equation. The simulative results are coincident very well with the experimental results for the microstructure of rapid solidification splat-quenched CuCr25 alloys.


1985 ◽  
Vol 58 ◽  
Author(s):  
F. Kogiku ◽  
M. Yukumoto ◽  
K. Shibuya ◽  
M. Ozawa ◽  
T. Kan

ABSTRACTHigh-silicon steel was rapidly solidified to thin strips by the double roller method. Two typical macrostructures were observed: one with an equiaxed zone and the other without. The formation of the equiaxed zone is caused by an excessive gap between the rollers. Heat transfer calculations and dendrite arm syacing measurements both suggested that the cooling rate is about 103 to 104 K/sec.


1996 ◽  
Vol 455 ◽  
Author(s):  
J. J. Suñol ◽  
M. T. Clavaguera-Mora ◽  
N. Clavaguera ◽  
T. Pradell

ABSTRACTMechanical alloying and rapid solidification are two important routes to obtain glassy alloys. New Fe-Ni based metal-metalloid (P-Si) alloys prepared by these two different processing routes were studied by differential scanning calorimetry and transmission Mössbauer spectroscopy. Mechanical alloyed samples were prepared with elemental precursors, and different nominal compositions. Rapidly solidified alloys were obtained by melt-spinning. The structural analyses show that, independent of the composition, the materials obtained by mechanical alloying are not completely disordered whereas fully amorphous alloys were obtained by rapid solidification. Consequently, the thermal stability of mechanically alloyed samples is lower than that of the analogous material prepared by rapid solidification. The P/Si ratio controls the magnetic interaction of the glassy ribbons obtained by rapid solidification. The experimental results are discussed in terms of the degree of amorphization and crystallization versus processing route and P/Si ratio content.


2010 ◽  
Vol 667-669 ◽  
pp. 997-1002
Author(s):  
Tomasz Tokarski

Magnesium and its alloys are attractive candidates for automotive and aerospace applications due to their relatively high strength and low density. However, their low ductility determined by hcp structure of material results in limitation of plastic deformation processing. In order to improve ductility as well as mechanical properties, structure refinement processes can be used. It is well known that effective refining of the material structure can be achieved by increasing the cooling rate during casting procedures, hence rapid solidification process (RSP) has been experimented for the fabrication of magnesium alloys. The present paper reports an experimental investigation on the influence of rapid solidification on the mechanical properties of AM60 magnesium alloy. In order to obtain RS material melt spinning process was applied in protective atmosphere, resulting in formation of RS ribbons. Following consolidation of the RS material is necessary to obtain bulk material with high mechanical properties, as so hot extrusion process was applied. It was noticed that application of plastic consolidation by hot extrusion is the most effective process to achieve full densification of material. For comparison purposes, the conventionally cast and hot extruded AM60 alloy was studied as well. The purpose of the present study was to investigate in detail the effect of rapid solidification and extrusion temperature on the structure and mechanical properties of the materials.


2017 ◽  
Vol 743 ◽  
pp. 449-453
Author(s):  
Vladimir Arkhipov ◽  
Alexander Nee ◽  
Lily Valieva

This paper presents the results of mathematical modelling of three–dimensional heat transfer in a closed two-phase thermosyphon taking into account phase transitions. Three-dimensional conduction equation was solved by means of the finite difference method (FDM). Locally one-dimensional scheme of Samarskiy was used to approximate the differential equations. The effect of the thermosyphon height and temperature of its bottom lid on the temperature difference in the vapor section was shown.


1986 ◽  
Vol 81 ◽  
Author(s):  
S. C. Huang ◽  
E. L. Hall ◽  
M. F. X. Gigliotti

AbstractMelt spinning has been carried out on binary TiAl alloys at three Ti/Al ratios. Antiphase domains were observed in one ribbon specimen, but no significant disordering was induced by the rapid solidification as indicated by X-ray and electron diffraction analyses. Bending tests of both the ribbons and the consolidated counterparts showed a decrease in ductility with increasing Al concentration. This compositional effect can be correlated with the TiAl tetragonality (the c/a ratio) as well as the grain structure.


2005 ◽  
Vol 475-479 ◽  
pp. 849-852 ◽  
Author(s):  
Kyosuke Yoshimi ◽  
Minseok Sung ◽  
Sadahiro Tsurekawa ◽  
Akira Yamauchi ◽  
Ryusuke Nakamura ◽  
...  

Substructure development through aging and annealing treatments was studied for rapidly solidified TiCo ribbons using TEM. In as-spun ribbons, equiaxed grain structure was developed and its crystal structure was B2-ordered immediately after melt-spinning, while a small amount of fine precipitates existed as second phase. Some grains were dislocation-free but others contained a certain amount of curved or helical dislocations and loops. The dislocation density in the ribbons annealed at 700 °C for 24 h was obviously higher than those in the as-spun ribbons and the ribbons aged at 200 °C for 100 h. The increase of the dislocation density in the annealed ribbons would result from the absorption of excess vacancies. Therefore, the obtained results indicated that a large amount of supersaturated thermal vacancies were retained in TiCo as-spun ribbons by the rapid solidification.


Author(s):  
Dongliang Quan ◽  
Songling Liu ◽  
Jianghai Li ◽  
Gaowen Liu

Integrated impingement and pin fin cooling devices have comprehensive advantages of hot-side film cooling, internal impingement cooling, large internal heat transfer area and enhanced heat exchange caused by the pin fin arrays, so it is considered a promising cooling concept to meet the requirements of modern advanced aircraft engines. In this paper, experimental study, one dimensional model analysis and numerical simulation were conducted to investigate cooling performance of this kind of cooling device. A typical configuration specimen was made and tested in a large scale low speed closed-looped wind tunnel. The cooling effectiveness was measured by an infrared thermography technique. The target surface was coated carefully with a high quality black paint to keep a uniform high emissivity condition. The measurements were calibrated with thermocouples welded on the surface. Detailed two-dimensional contour maps of the temperature and cooling effectiveness were obtained for different pressure ratios and therefore different coolant flow-rates through the tested specimen. The experimental results showed that very high cooling effectiveness can be achieved by this cooling device with relatively small amount of coolant flow. Based on the theory of transpiration cooling in porous material, a one dimensional heat transfer model was established to analyze the effect of various parameters on the cooling effectiveness. The required resistance and internal heat transfer characteristics were obtained from experiments. It was found from this model that the variation of heat transfer on the gas side, including heat transfer coefficient and film cooling effectiveness, of the specimen created much more effect on its cooling effectiveness than that of the coolant side. The heat transfer intensities inside the specimen played an important role in the performance of cooling. In the last part of this paper, a conjugate numerical simulation was carried out using commercial software FLUENT 6.1. The domain of the numerical simulation included the specimen and the coolant. Detailed temperature contours of the specimen were obtained for various heat transfer boundary conditions. The calculated flow resistance and cooling effectiveness agree well with the experimental data and the predictions with the one-dimensional analysis model. The numerical simulations reveal that the impingement of the coolant jets in the specimen is the main contribution to the high cooling effectiveness.


1985 ◽  
Vol 58 ◽  
Author(s):  
J.V. Wood ◽  
C.J. Elvidge ◽  
E. Johnson ◽  
A. Johansen ◽  
L. Sarholt-Kristensen ◽  
...  

ABSTRACTAlloys of Cu-Sn and Cu-B have been processed by both melt spinning and ion implantation. In some instances (eg Cu-Sn alloys) rapidly solidified ribbons have been subjected to further implantation. This paper describes the similarities and differences in structure of materials subjected to a dynamic and contained process. For example in Cu-B alloys (up to 2wt% Boron) extended solubility is found in implanted alloys which is not present to the same degree in rapidly solidified alloys of the same composition. Likewise the range and nature of the reversible martensitic transformation is different in both cases as examined by electron microscopy and differential scanning calorimetry.


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