In-Mold Rheology Curves with Feedstock and Mold Dimension

2011 ◽  
Vol 291-294 ◽  
pp. 3028-3031 ◽  
Author(s):  
Jin Man Jang ◽  
Bermha Cha ◽  
Won Sik Lee ◽  
Jung Sik Seo ◽  
Se Hyun Ko ◽  
...  
Keyword(s):  
Injection Molding ◽  
Intrinsic Viscosity ◽  
Process Conditions ◽  
Molding Machine ◽  
Newtonian Flow ◽  
Injection Molding Machine ◽  
Injection Speed ◽  
Optimum Speed ◽  
Dimensional Deviation

In this work, in-mold rheology curves were generated by injection molding machine and the effects of feedstock and mold dimension on in-mold rheology curve were studied. The rheology within mold in µMIM process depends on the shape and/or size of cavity and process conditions rather than intrinsic viscosity of feedstock. The optimum injection speed was determined in region of Newtonian flow of in-mold rheology curve. The dimensional deviation was below about 5 µm in the micro part injected with the optimum speed.

Analysis on vibration characteristics of screw in filling process of dynamic injection molding machine

2016 ◽  
Vol 36 (8) ◽  
pp. 861-866 ◽  
Author(s):  
Quan Wang ◽  
Zhenghuan Wu
Keyword(s):  
Injection Molding ◽  
Processing Parameters ◽  
Axial Vibration ◽  
Filling Process ◽  
Molding Machine ◽  
Lumped Mass ◽  
Injection Molding Machine ◽  
Injection Speed ◽  
And Performance ◽  
Injection Screw

Abstract This paper presents a study of the characteristics of axial vibration of a screw in the filling process for a novel dynamic injection molding machine. By simplifying a generalized model of the injection screw, physical and mathematic models are established to describe the dynamic response of the axial vibration of a screw using the method of lumped-mass. The damping coefficient of the screw is calculated in the dynamic filling process. The amplitude-frequency characteristics are analyzed by the simulation and experimental test of polypropylene. The results show that the amplitude of a dynamic injection molding machine is not only is related to structure parameters of the screw and performance of the material, such as non-Newtonian index, but also depends on the processing parameters, such as vibration intensity and injection speed.

scholarly journals Feedback Control of Injection Rate of the Injection Molding Machine Based on PID Improved by Unsaturated Integral

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
An Yang ◽  
Weigang Guo ◽  
Tianlong Han ◽  
Congrong Zhao ◽  
Hongwei Zhou ◽  
...  
Keyword(s):  
Injection Molding ◽  
Pid Control ◽  
Control Object ◽  
Good Control ◽  
Injection System ◽  
Molding Machine ◽  
Control Effect ◽  
Injection Molding Machine ◽  
Integral Term ◽  
Injection Speed

In conventional proportional–integral–derivative (PID) control, the integral term occupies a significant amount of controller memory, which prolongs the calculation time. The integral term easily leads to overshooting and oscillation, while the derivative term reduces the controller's anti-interference ability. In view of these problems, a PID expression with a recurrence relationship was derived, and the integral and differential terms of the conventional PID model were improved using an unsaturated integral and passivation differential to achieve a good control effect. Then, the improved PID was applied to the injection speed control of an injection molding machine, which is usually controlled using conventional PID control that featured difficulty in mathematical modeling, a nonlinear relationship between the input and the output, and high system complexity. Taking an injection molding machine as the control object, the transfer function of the injection system was constructed. Then, the improved PID was simulated using Matlab/Simulink. Lastly, the improved PID was verified using experiments. The simulation and the experimental results showed that the control model had a rapid response, no overshoot, and a high precision.

Choice and Exchange of Lubricating Oil for Injection Molding Machine

2019 ◽  
Vol 12 (4) ◽  
pp. 378-382
Author(s):  
Shan Syedhidayat ◽  
Quan Wang ◽  
Al-Hadad M.A.A. Mohsen ◽  
Jinrong Wang
Keyword(s):  
Injection Molding ◽  
Dimensional Accuracy ◽  
Low Noise ◽  
Working Environment ◽  
Lubricating Oil ◽  
Lubrication System ◽  
Molding Machine ◽  
Oil And Grease ◽  
Injection Molding Machine ◽  
The Stability

Background: One of the most common manufacturing equipment for polymer product is injection molding machine. In order to ensure the precise, stable and continuous operation of the injection molding machine, the maintenance of the lubrication system must be done well. The stability, reliability, rationality and low noise performance of the lubrication system of injection molding machine directly affect the quality of injection products, dimensional accuracy, molding cycle, working environment and maintenance. Objective: The purpose of this study is to introduce the methods of choice, maintenance of lubricating oil for injection molding machine from many literatures and patents in the recent years, such as lubricating oil device, lubricating composite and structure. Methods: An example of the 260M5 automatic injection molding machine is introduced for the inspection and maintenance of the lubrication system including lubricating oil and lubricating grease. Results: To ensure the lubrication of the injection molding machine, it needs to strictly observe the lubrication time and modulus of the injection molding machine. It needs to strictly control the temperature rise of the lubricating oil and select the correct lubricating oil and grease to ensure the lubrication quality. Conclusion: In the operation of the injection molding machine, it is necessary to check that the lubricating oil is sufficient and the lubricating points are working properly. It ensures sufficient lubrication of the injection molding machine and strictly observes the lubrication time and modulus of the injection molding machine. The stored lubricating oil should be sealed well to prevent air pollution.

Based on Vector Control of All-Electric Injection Molding Machine Control System Design

2012 ◽  
Vol 490-495 ◽  
pp. 2210-2214
Author(s):  
Ming Hui Li ◽  
Zheng Qi Li
Keyword(s):  
Control System ◽  
Injection Molding ◽  
Vector Control ◽  
System Design ◽  
High Reliability ◽  
Permanent Magnet Synchronous Motor ◽  
Control System Design ◽  
Molding Machine ◽  
Injection Molding Machine ◽  
Machine Control

According to the all-electric injection molding machine control system requirements, the vector control applied to the permanent magnet synchronous motor control, we propose a fully electric injection molding machine control system design, through analysis and research that can further improve the program precise all-electric injection molding machine control, its stability, high reliability, to better meet the all-electric injection molding machine of precision and stability requirements.

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