Study on Mathematical Model of High Speed Milling Force for Plastic Mold Steel 3Cr2Mo

2011 ◽  
Vol 291-294 ◽  
pp. 710-714
Author(s):  
Jun Min Xiao ◽  
Ying Xu
Keyword(s):  
Experimental Data ◽  
Mathematical Model ◽  
High Speed ◽  
High Hardness ◽  
Milling Force ◽  
High Speed Milling ◽  
Engineering Requirement ◽  
Practical Engineering ◽  
Cad Cam ◽  
Plastic Mold

Mold steel 3Cr2Mo has been used widely in manufacturing of plastic mold formed parts, owing to fine mechanical properties. However, it is also very difficult to cut mold formed parts of steel 3Cr2Mo due to high hardness. Ordinary NC cutting method of steel 3Cr2Mo is unable to relate to modern mold manufacturing due to bad cutting property, so it is extremely significant for improving cutting property of steel 3Cr2Mo to study the high speed milling technology. On the basis of improving the traditional cutting force formula, the mathematical model of high speed milling force for steel 3Cr2Mo was derived and solved by using the experimental data and constructing matrix equation based on MATLAB software. Comparing with experimental data, the error of mathematical model of high speed milling force could be controlled within 6 percent. Due to high precision the model of high speed milling force can meet practical engineering requirement and has great value in the fields of CAD/CAM/CAE.

Experiment Research of Milling Force in High Machining GH4169 Based on MatLab

2014 ◽  
Vol 800-801 ◽  
pp. 232-236 ◽  
Author(s):  
Can Zhao ◽  
Wang Xi ◽  
Yu Bo Liu ◽  
Zi Biao Wang ◽  
Yang Yang Shi
Keyword(s):  
Experimental Data ◽  
High Speed ◽  
Cutting Tool ◽  
Experiment Research ◽  
Milling Force ◽  
High Speed Milling ◽  
Ceramic Cutting Tool ◽  
Milling Parameters ◽  
Super Alloy

Consider to the properties of Super Alloy GH4169, planning the milling experiment with ceramic cutting tool, which is aimed at studying the milling force of different parameters in each direction based on the software of Labview and KISTLER three-component dynamometer. Then the milling force experience formula was established by MatLab, which offered the theoretic reference to the studies of high speed milling super alloy GH4169 through the analysis and studies of the milling parameters based on the experimental data.

scholarly journals Effect of High Speed Milling Process Parameters on the Milling Force and Surface Topography of AM50A Magnesium Alloy

2018 ◽  
Vol 36 (1) ◽  
pp. 124-131
Author(s):  
Hongji Zhang ◽  
Yuanyuan Ge ◽  
Hong Tang ◽  
Yaoyao Shi ◽  
Zengsheng Li
Keyword(s):  
Magnesium Alloy ◽  
Surface Quality ◽  
High Speed ◽  
Milling Process ◽  
Spindle Speed ◽  
Feed Speed ◽  
Milling Force ◽  
High Speed Milling ◽  
Milling Parameters

Within the scope of high speed milling process parameters, analyzed and discussed the effects of spindle speed, feed rate, milling depth and milling width on milling forces in the process of high speed milling of AM50A magnesium alloy. At the same time, the influence of milling parameters on the surface roughness of AM50A magnesium alloy has been revealed by means of the measurement of surface roughness and surface micro topography. High speed milling experiments of AM50A magnesium alloy were carried out by factorial design. Form the analysis of experimental results, The milling parameters, which have significant influence on milling force in high speed milling of AM50A magnesium alloy, are milling depth, milling width and feed speed, and the nonlinear characteristics of milling force and milling parameters. The milling force decreases with the increase of spindle in the given mill parameters. For the effects of milling parameters on surface quality of the performance, in the milling depth and feeding speed under certain conditions with the spindle speed increases the surface quality of AM50A magnesium alloy becomes better with the feed speed increases the surface quality becomes poor. When the spindle speed is greater than 12000r/min, the milling depth is less than 0.2mm, and the feed speed is less than 400mm/min, the milling surface quality can be obtained easily.

Simulation and Experimental Research on Milling Force of High Manganese Steel

2010 ◽  
Vol 143-144 ◽  
pp. 863-867
Author(s):  
Yong Tang ◽  
Qiang Wu ◽  
Xiao Fang Hu ◽  
Yu Zhong Li
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
High Speed ◽  
Shear Failure ◽  
Element Model ◽  
Manganese Steel ◽  
High Manganese ◽  
Milling Force ◽  
High Manganese Steel ◽  
High Speed Milling

The milling process of hard-to-cut material high manganese steel ZGMn13 was simulated and experimental studied based on Johnson-Cook material model and shear failure model.The high speed milling processing finite element model has established adopting arbitrary Lagrangian-Euler method (ALE) and the grid adaptive technology,The influence of milling parameters to milling force is analyzed in the high speed milling high manganese steel process. The simulated and experimental results being discussed are matched well. It certifies the finite element model is correct.

Study on Prediction Model and Experiments of High-Speed Milling Force for Stainless Steel 316

2010 ◽  
Vol 33 ◽  
pp. 6-10
Author(s):  
Wei Feng Zheng ◽  
Jing Quan Wu ◽  
Can Liu ◽  
Guang Hui Li ◽  
Guang Yu Tan
Keyword(s):  
Stainless Steel ◽  
High Speed ◽  
Significant Degree ◽  
Actual Condition ◽  
Linear Regression Method ◽  
Milling Force ◽  
High Speed Milling ◽  
Stainless Steel 316 ◽  
Milling Forces ◽  
Selection Of

Through the orthogonal test in which stainless steel 316 was milled with high speed by solid cemented carbide end cutter, the milling force was measured. By multiple linear regression method, the prediction formula of the milling forces of stainless steel 316 was found. In addition, this study validates to significant degree of the formula meeting the actual condition, which can provide a reference to better selection of cutting parameter in advance and the design of high-speed milling cutter.

Creation of Ball End Mills for High Speed Milling by means of 3D-CAD/CAM System

2002 ◽  
Vol 2002.4 (0) ◽  
pp. 107-108
Author(s):  
Yi Lu ◽  
Yoshimi Takeuchi ◽  
Ichiro Takahashi ◽  
Masahiro Anzai
Keyword(s):  
High Speed ◽  
High Speed Milling ◽  
3D Cad ◽  
Cad Cam ◽  
End Mills

High Speed Milling Vibration Surveillance with Optimal Spindle Speed Based on Optimal Speeds Map

2013 ◽  
Vol 597 ◽  
pp. 125-130 ◽  
Author(s):  
Krzysztof J. Kalinski ◽  
Marek A. Galewski ◽  
Michał R. Mazur
Keyword(s):  
Experimental Data ◽  
Computational Model ◽  
High Speed ◽  
End Milling ◽  
The Self ◽  
Experimental Results ◽  
Modal Parameters ◽  
Chatter Vibration ◽  
High Speed Milling ◽  
Milling Vibration

The paper presents the method of the surveillance of the self-excited chatter vibration. At first, the workpiece modal parameters are estimated based on experimental data which leads to verification of computational model. Then, for selected surface points optimal spindle speeds are calculated. By considering sufficient amount of points it is possible to build a map of optimal spindle speeds. Experimental results show that this map may be used effectively for eliminating chatter in case of the process of ball end milling of a curved flexible detail.

Numerical Simulation and Calculation of Freezing Time of Soil

2012 ◽  
Vol 246-247 ◽  
pp. 327-330
Author(s):  
Yan Hui Jiao ◽  
Zhong Gui Ren
Keyword(s):  
Experimental Data ◽  
Numerical Simulation ◽  
Mathematical Model ◽  
Freezing Process ◽  
Freezing Time ◽  
Practical Engineering ◽  
Explicit Finite Difference ◽  
The Mathematical Model ◽  
Perform Computer Simulation ◽  
Explicit Finite Difference Method

The mathematical model based on temperature formulation for describing freezing course of soil is presented and the explicit finite difference method is used to perform computer simulation of freezing time of soil in this paper. It seems to be satisfactory by comparing the numerical results by the method of TDMA with experimental data. It is significant for freezing process and freezing units, optimum design of practical engineering.

Transient Dynamic Analysis of the Matching of Lengthened Shrink-Fit Holder and Cutter in High-Speed Milling

2010 ◽  
Vol 97-101 ◽  
pp. 1819-1822 ◽  
Author(s):  
Hou Ming Zhou ◽  
Jian Xin Deng ◽  
Zhen Yu Zhao ◽  
Shi Ping Yang
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Back Propagation ◽  
Force Model ◽  
Milling Force ◽  
Transient Dynamic Analysis ◽  
High Speed Milling ◽  
Transient Dynamic ◽  
Shrink Fit ◽  
Milling Force Model

Finite element model of the matching of lengthened shrink-fit holder (LSFH) and cutting tool is established and a milling force model is developed to predict the transient milling force exactly using back propagation neural network (BPNN). Subsequently, the transient dynamic characteristic of matching of LSFH and cutting tool is analyzed and the simulation result is obtained. Finally, the simulation result is verified with practical measurement and the results fit very well. The studies are important to optimum design and select the lengthened shrink-fit holder in high speed milling.

Experimental Study on High-Speed Milling of Aluminum Alloy 2A70

2011 ◽  
Vol 314-316 ◽  
pp. 1788-1791 ◽  
Author(s):  
Feng Yun Yu ◽  
Ming Jun Feng ◽  
Ming Jun Dai ◽  
Hong Jiang Sun
Keyword(s):  
Aluminum Alloy ◽  
Cutting Force ◽  
High Speed ◽  
Periodic Variation ◽  
Spindle Speed ◽  
Milling Force ◽  
Experimental Conditions ◽  
High Speed Milling ◽  
High Speed Cutting ◽  
Test Study

High-speed cutting technology is widely used in aviation, mold, automotive industries and other fields for its high machining efficiency, smaller cutting force, less cutting heat and high machining precision. However, the production site in China, high-speed machine tools do not really play its role in some enterprises, without real sense of the high-speed machining. Aluminum alloy 2A70 as the research object, using single-factor test, study the effect law of high-speed milling parameters on milling force here. The results show that: the cutting force is varying for high-speed milling, showing a periodic variation, with the transient characteristic, the milling force is large amplitude fluctuations in X and Y direction, the amount of change is respectively 55.544N and 56.306N. Milling force influenced by the spindle speed, with the increase of spindle speed, X contribute to the greatest change in the direction of milling, Y direction second, Z direction is almost unchanged. Under the experimental conditions, the stability high-speed cutting area of 2A70 is the spindle speed in the area of 21000rpm~27000rpm. The results of high-speed milling of aluminum alloy have certain significance.

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