Evaluation and Characterization of Plastics-Made Sheet Type Components under Impact

2008 ◽  
Vol 33-37 ◽  
pp. 381-386
Author(s):  
M. Nizar Machmud ◽  
Masaki Omiya ◽  
Hirotsugu Inoue ◽  
Kikuo Kishimoto

Experimental works using a drop weight impact test method have been performed on a circular sheet specimen to evaluate and to characterize the impact resistance of the sheet-type plastic components designed for automotive wheel covers. Evaluation has been conducted for a set of engineering plastics: polycarbonate (PC), acrylonitrile-butadiene-styrene (ABS) and their blend (PC/ABS). The testing results showed that the PC/ABS blend specimens failed in brittle manner under higher impact speeds with very few of whitening zones. Secondary cracks captured perpendicular to fracture surface were also found in the mid-plane of the scattered PC/ABS blend specimens. Investigation is then focused on this blend and the testing results describe that impact resistance of the specimen made of this alternative material is determined by ABS not by PC. Combination of structures between PC and ABS through the thickness in the core due to their immiscibility was observed by scanning electron microscope (SEM) on the etched PC/ABS specimen. This latter result well correlates the results obtained from the testing. It therefore reveals that immiscibility between PC and ABS in the blend plays an important role in determining the impact resistance of the components. This paper also presents simulative results of the test obtained from a FEA work by introducing a 3D- layered finite element (FE) model of the PC/ABS specimen to take into account effect of a layer in the core on the behavior of the blend.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Gaosheng Wang ◽  
Yunhou Sun ◽  
Ao Zhang ◽  
Lei Zheng ◽  
Yuzheng Lv ◽  
...  

Based on experiments and finite element analysis, the impact resistance of metal flexible net was studied, which can provide reference for the application of metal flexible net in rock fall protection. The oblique (30 degrees) impact experiment of metal flexible net was carried out, the corresponding finite element (FE) to the experiment was established, and the FE model was verified by simulation results to the experimental tests from three aspects: the deformation characteristics of metal flexible net, the time history curves of impact force on supporting ropes, and the maximum instantaneous impact force on supporting ropes. The FE models of metal flexible nets with inclination angles of 0, 15, 30, 45, 60, and 75 degrees were established, and the impact resistance of metal flexible nets with different inclination angles was analyzed. The research shows that the metal flexible net with proper inclination can bounce the impact rock fall out of the safe area and prevent rock fall falling on the metal flexible net, thus realizing the self-cleaning function. When the inclination angle of the metal flexible net is 15, 30, and 45 degrees, respectively, the bounce effect after impact is better, the remaining height is improved, the protection width is improved obviously, and the impact force is reduced. Herein, the impact force of rock fall decreases most obviously at 45 degrees inclination, and the protective performance is relatively good.



2019 ◽  
Vol 141 (4) ◽  
Author(s):  
James Pierce ◽  
Nathan B. Crane

Pulse thermography (PT) is a nondestructive testing method in which an energy pulse is applied to a surface while the surface temperature evolution is measured to detect sub surface defects and estimate their depth. This nondestructive test method was developed on the assumption of instantaneous surface heating, but recent work has shown that relatively long pulses can be used to accurately determine defect depth in polymers. This paper examines the impact of varying input pulse length on the accuracy of defect depth quantification as a function of the material properties. Simulations using both thermoplastics and metals show that measurement error is dependent on a nondimensionalized pulse length. The simulation results agree with experimental results for three-dimensional (3D) printed acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) components. Analysis and experiments show that defects can be accurately detected with minor modification to the standard methods as long as the pulse ends before the characteristic defect signal is detected.



Coatings ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 657 ◽  
Author(s):  
Xiaoxing Yan ◽  
Wenwen Peng

Microcapsules of a waterborne core material were prepared using a waterborne primer. The microcapsules of the waterborne core material were added to the waterborne primer to explore the effects of different core–shell ratios and mass fractions of the microcapsules on the property of the waterborne primer coating on the wooden surface. The results show that as the mass fraction of the microcapsules increased, the chromatic aberration increased by degrees, the glossiness decreased gradually, and the hardness increased by degrees, whilst—except for the coating with 0.50:1 microcapsules—the adhesion decreased gradually. When the mass fraction of the microcapsules increased, the impact resistance increased first and decreased later, or remained unchanged after reaching a certain value. When the mass fraction of the microcapsules increased, the elongation at the break increased first and decreased later. When the core–shell ratio was small and the mass fraction was between 5.0% and 15.0%, the coating had better liquid resistance. When the core–shell ratio was 0.67:1 and the mass fraction was 10.0%, the overall property of the coating on the Basswood was the best. The technology of microencapsulation provides a technical reference for the waterborne primer with self-repair qualities on the surface of wooden products.



Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1013
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Lin Wang ◽  
Xingyu Qian

The effects of the core-shell ratio and concentration of urea formaldehyde (UF) resin-coated waterborne acrylic resin microcapsules on the optical properties, mechanical properties and liquid resistance of waterborne topcoat coatings on the surface of Tilia europaea were investigated. With the increase of microcapsule concentration, the color difference and hardness of the paint film gradually increased, the gloss and adhesion of the paint film gradually decreased, and the impact resistance and elongation at break of the paint film increased first and then decreased. With the increase of the core-shell ratio, the hardness and impact resistance of the paint film increased first and then decreased, and the adhesion of the paint film decreased gradually. Red ink had a great influence on the liquid resistance of paint film. When the core-shell ratio of UF-coated waterborne acrylic resin microcapsule was 0.58:1 and the microcapsule concentration was 10.0%, the comprehensive performance of paint film on Tilia europaea was better. The prepared self-healing microcapsules applied to the waterborne coatings committed to prolonging the service life of the paint film.



2013 ◽  
Vol 456 ◽  
pp. 345-348
Author(s):  
Ling Long Wang ◽  
Tian Qiang Du ◽  
Wei Liu

The automobile fuel tank is an important component of the car, and it played an important role in the safety. Its one of the parts of car must be test in china and another place such as Europe before this parts used in a new car. In this article, the difference of requirement of low-temperature impact resistance is compared in GB18296-2001 and 70/221/EEC or ECE R34, then discuss the simple structure of pendulum for impact test according to GB18296-2001 and find it is not suitable for the impact test which required in 70/221/EEC.After that, designed an impact test rig meeting the requirements of the standard of GB18296-2001 and regulations of 70/221/EEC.The impact test bench is easy to operate, efficiency and safety.



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