scholarly journals Effect of Microcapsule Concentration with Different Core-Shell Ratios on Waterborne Topcoat Film Properties for Tilia europaea

Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1013
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Lin Wang ◽  
Xingyu Qian

The effects of the core-shell ratio and concentration of urea formaldehyde (UF) resin-coated waterborne acrylic resin microcapsules on the optical properties, mechanical properties and liquid resistance of waterborne topcoat coatings on the surface of Tilia europaea were investigated. With the increase of microcapsule concentration, the color difference and hardness of the paint film gradually increased, the gloss and adhesion of the paint film gradually decreased, and the impact resistance and elongation at break of the paint film increased first and then decreased. With the increase of the core-shell ratio, the hardness and impact resistance of the paint film increased first and then decreased, and the adhesion of the paint film decreased gradually. Red ink had a great influence on the liquid resistance of paint film. When the core-shell ratio of UF-coated waterborne acrylic resin microcapsule was 0.58:1 and the microcapsule concentration was 10.0%, the comprehensive performance of paint film on Tilia europaea was better. The prepared self-healing microcapsules applied to the waterborne coatings committed to prolonging the service life of the paint film.

2021 ◽  
Vol 11 (16) ◽  
pp. 7586
Author(s):  
Xiaoxing Yan ◽  
Wenwen Peng ◽  
Xingyu Qian

In this paper, self-healing microcapsules with urea formaldehyde coated Nippon water-based acrylic acid were prepared, and the performance of water-based topcoat paint film added with self-healing microcapsules and the repair effect of microcapsules were investigated. The results show that when the content of microcapsules in water-based topcoat paint film on the surface of wood increased, the color difference and hardness rose gradually, the gloss and adhesion declined gradually, the impact resistance and tensile strength at break rose first and then declined. The 0.67:1 core-wall ratio microcapsules had a better micromorphology, and the water-based topcoat paint film with 0.67:1 microcapsules had a certain repair effect. The microcapsules were added to the water-based topcoat paint film to repair the coating to a certain extent, which provide technical reference for prolonging the service life of water-based topcoat paint film for the furniture surface.


Coatings ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 826 ◽  
Author(s):  
Xiaoxing Yan ◽  
Lin Wang ◽  
Xingyu Qian

Waterborne acrylic-resin-filled urea–formaldehyde-based microcapsules with core–wall ratios of 0.42:1, 0.50:1, 0.58:1, 0.67:1, 0.75:1, 0.83:1 and 0.92:1 were prepared via in situ polymerization. Microcapsules were added into the primer to investigate the optical and mechanical properties of the coating on European linden. The results indicated that under the condition of the same core–wall ratio, chroma differences increased gradually with increasing concentration. The coating gloss decreased with increasing concentration. The hardness of 10.0–15.0% microcapsules increased more obviously, with the highest elongations at the break of the coating. At the 0.58:1 core–wall ratio and the 10.0% concentration, the coating adhesion was level 1 and the impact resistance was 10.0 kg cm. Microcapsule concentration did not affect the coating’s liquid resistance. The coating with 10.0% microcapsules added at a 0.58:1 core–wall ratio had a better self-healing property, a good stability and aging resistance. This paper lays a technical basis for the manufacturing and utilization of self-healing waterborne wood coatings.


Coatings ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 764 ◽  
Author(s):  
Xiaoxing Yan ◽  
Wenwen Peng

Urea formaldehyde coated waterborne acrylic resin microcapsules with core-wall ratios of 0.30, 0.45, 0.60, 0.67, and 0.75, and mass fractions of 1.0%, 4.0%, 7.0%, 10.0%, 13.0%, and 16.0% were prepared by in situ polymerization. Their micro morphology was examined by scanning electron microscope and infrared spectrum measurements. The gloss, color difference, adhesion, hardness, and impact resistance of the coating surface were investigated in detail. The influence of the core-wall ratio on the performance of the waterborne crackle coating on the wood surface and the self-healing performance were examined. The results showed that when the core-wall ratio of microcapsules was 0.67, an evenly dispersed powder state with particle size of about 3 μm microcapsules was obtained, and the highest coverage was achieved. When the mass fraction of the microcapsule was 4.0%, it had the optimum effect on surface performance. The adhesion was grade two, gloss was 10.9%, impact resistance was 15 kg·cm, chromatic aberration was 1.0, hardness was H, and it had the best effect on the healing of microcracks in the wood coating. As the coating added with microcapsules can inhibit the microcracks of the coating and plays a protective role for the substrate to achieve a self-healing effect, this study lays a technical foundation for the self-healing of surface cracks in coatings for wood.


Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1674
Author(s):  
Xiaoxing Yan ◽  
Yan Han ◽  
Taiyu Yin

In order to self-repair the cracks of waterborne coatings on Basswood at room temperature, with fluororesin and waterborne coatings embedded in the shell structure of urea formaldehyde (UF) resin, the microcapsules were fabricated via in-situ polymerization, and the effect of microcapsules on the chroma, gloss, mechanics and repair effect for waterborne coatings on wood was discussed. The results indicated that the coating effect was the most significant when the ratio value of the core materials to the shell material of microcapsules in mass was 0.75, and the agglomeration of particles was the least and the surface was the smoothest when the content of microcapsules was 1.0%. It was negative between the gloss of the film and microcapsule content. The ratio value of the core materials to the shell material in mass and the amount of microcapsules had great influence on the film hardness and adhesion, but had little effect on the impact resistance. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 4.0–10.0%, the aging resistance of the film was improved most significantly. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 7.0%, the overall properties of topcoat film on Basswood board was the most significant. It is for the application of fluororesin microcapsules possessing self-repairing effect in waterborne coating on Basswood board that a technical groundwork is provided by this study.


2020 ◽  
Vol 10 (18) ◽  
pp. 6341 ◽  
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Xingyu Qian

The purpose of this paper is to explore the effect of urea-formaldehyde (UF) with waterborne emulsion microcapsules on the optical, mechanical and aging resistance properties of waterborne coatings from the perspective of coating process. In this paper, the microcapsules were prepared with UF resin as the wall materials and waterborne emulsion as the core materials. Based on the coating process, the optical, mechanical and aging resistance properties of the waterborne acrylic coatings with microcapsules for American lime were tested. The good coating process is three layers of primer, two layers of topcoat, and adding microcapsules into primer. The results showed that the coating process had little effect on the color difference of the paint film with microcapsules, the gloss of the paint film prepared by the good coating process was basically not changed, and the mechanical properties of the paint film were good. At this time, the hardness grade of the paint film was 3H, the adhesion was grade 0, the impact resistance was 110.0 N·cm−2, and the elongation at break was 29.7%. The microcapsules added to the primer had better liquid resistance than those added to the topcoat. The paint film had good stability and aging resistance, and could inhibit the generation of microcracks to a certain extent. The paint film prepared by the good coating process had better comprehensive performance. This work provides a technical reference for self-healing of the waterborne coatings on American lime.


Coatings ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 815 ◽  
Author(s):  
Xiaoxing Yan ◽  
Yijuan Chang

The suitable coating process and discoloration effect of the waterborne paint added with color-changing powder on the surface of Chinese fir were investigated using an orthogonal method from three factors of the number of primers, topcoats, and the way of adding color-changing powder. It was found that the number of primers showed the greatest significance on the color difference of paint film, and the method of adding the color-changing powder had the most influence on the gloss of the paint film. Meanwhile, the impact resistance, paint film adhesion, liquid film resistance level, the gloss of coatings, and the composition of waterborne coatings were not affected by the three factors. The results indicated that two primers, two topcoats with color-changing powder, were the most suitable coating technologies for the reversible color waterborne coating to obtain a stable and sustainable discoloration effect. These results will provide a reference for the construction and application of a color-changing coating.


Coatings ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 657 ◽  
Author(s):  
Xiaoxing Yan ◽  
Wenwen Peng

Microcapsules of a waterborne core material were prepared using a waterborne primer. The microcapsules of the waterborne core material were added to the waterborne primer to explore the effects of different core–shell ratios and mass fractions of the microcapsules on the property of the waterborne primer coating on the wooden surface. The results show that as the mass fraction of the microcapsules increased, the chromatic aberration increased by degrees, the glossiness decreased gradually, and the hardness increased by degrees, whilst—except for the coating with 0.50:1 microcapsules—the adhesion decreased gradually. When the mass fraction of the microcapsules increased, the impact resistance increased first and decreased later, or remained unchanged after reaching a certain value. When the mass fraction of the microcapsules increased, the elongation at the break increased first and decreased later. When the core–shell ratio was small and the mass fraction was between 5.0% and 15.0%, the coating had better liquid resistance. When the core–shell ratio was 0.67:1 and the mass fraction was 10.0%, the overall property of the coating on the Basswood was the best. The technology of microencapsulation provides a technical reference for the waterborne primer with self-repair qualities on the surface of wooden products.


Membranes ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 278 ◽  
Author(s):  
Xiaoxing Yan ◽  
Lin Wang

A two-step in situ polymerization method was utilized to fabricate urea formaldehyde (UF) resin-coated shellac resin microcapsules. The morphology and composition of microcapsules with different core-wall ratios were analyzed by scanning electron microscope (SEM) and infrared (IR) spectrum. The effects of different concentrations of microcapsules on gloss, color difference, hardness, adhesion, and impact resistance of waterborne paint films were studied. At the same time, the self-healing effect of the prepared microcapsules applied to waterborne paint film was discussed. The results revealed that the shellac resin microcapsules coated with UF resin were successfully prepared. At the 0.67:1 and 0.75:1 core-wall ratios, the color differences of the paint film with 0–20.0% (weight percent) microcapsules were small and the color was uniform. Under the condition of 60° incident angle and the same microcapsule concentration, a good gloss was obtained. When the concentration was 20.0%, the hardness of paint film reached the maximum value. The adhesion of paint film was better, which was not affected by microcapsule concentration. When the concentration was 5.0% and 10.0%, the microstructure of paint film was good. The paint film with a 10.0% concentration of the shellac resin microcapsules coated with UF resin had better self-healing performance and the comprehensive performance was better. This paper provides the basis for the industrial application of self-healing waterborne wood paint films.


Coatings ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 778 ◽  
Author(s):  
Yijuan Chang ◽  
Xiaoxing Yan

A self-repairing microcapsule was prepared by emulsion polymerization using melamine formaldehyde resin (MF) as wall material, and a mixture of shellac solution and water-based coating as core material. The orthogonal experiment was carried out through five factors and four levels. The effects of Wcore:Wwall, Wemulsifier:Wcore, stirring rate, Wshellac:Wcoating, Wemulsifier solution:Wcore on the output and coverage rate of microcapsules were studied. The stirring rate has a great influence on the preparation process of the MF-coated shellac water-based microcapsules. When the Wcore:Wwall is 0.8:1, Wemulsifier:Wcore is 3:100, stirring rate is 600 rpm, Wshellac:Wcoating is 1:1, Wemulsifier solution:Wcore is 9:1, the prepared microcapsules have the best shape and size. With the increase in concentration of microcapsules, the color difference and gloss of paint film decreased gradually. The tensile strength, scanning electron microscopy (SEM), infrared spectroscopy and repair effects of the paint film were analyzed. When the concentration of microcapsules was 5.0–10.0%, the comprehensive performance of the paint film was better, providing a technical reference for the self-repairing coatings.


Coatings ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 223 ◽  
Author(s):  
Xiaoxing Yan ◽  
Lin Wang ◽  
Xingyu Qian

The effect of the coating process on the properties of reversible thermochromic waterborne coating on the surface of Chinese fir was examined. The results demonstrated that the most critical process parameter affecting the color difference and gloss of the coating was the way of adding thermochromic ink. The coating process had little influence on the adhesion, impact resistance adding, liquid resistance, and original properties of the coating. There was no obvious gloss variation in the coating under different coating processes. For the (3+3) layered coatings, when the thermochromic ink was added to the topcoats, the discoloration performance was the most obvious and the comprehensive performance of coating was better. Meanwhile, the gloss was 55.6%, the adhesion grade was grade 0, the impact resistance was 5.0 kg·cm, the liquid resistance grade of the coating to sodium chloride, ethanol and detergent was grade 1, and the liquid resistance grade to red ink was grade 3. The discoloration performance of the coating was stable under the conditions of aging and time change. This study provides new insight into preparing thermochromic intelligent waterborne wood coatings with potential practical applications on Chinese fir wood surfaces, and also lays a foundation for its application in furniture engineering.


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