scholarly journals Dynamics and Temperature Simulation in Multi-Axis Milling

2008 ◽  
Vol 43 ◽  
pp. 89-96 ◽  
Author(s):  
Eduard Ungemach ◽  
Tobias Surmann ◽  
Andreas Zabel
Keyword(s):  
Surface Quality ◽  
Matrix Material ◽  
Ground Surface ◽  
Milling Process ◽  
Surface Structures ◽  
Dynamic Effects ◽  
Lightweight Construction ◽  
Surrounding Matrix ◽  
Simulation Systems ◽  
Very High

Lightweight extrusion profiles with reinforcement elements are promising news in the domain of lightweight construction. The machining of them suffers from several problems: Aside from the question of choosing a suitable tool, feed rate, and milling strategy, an excessive rise in temperature could lead to stress and even a distortion due to the differing thermal expansion of the reinforcement material and the surrounding matrix material. A simulation of the milling process could, in addition to force and collision calculations, recognize this case before manufacturing. For certain milling applications like seal surfaces, a certain roughness of the manufactured surface is necessary. In many other cases, a smooth surface of very high quality is desirable. Available simulation systems usually completely lack the simulation of dynamic effects, which have a great effect on the final surface quality, and therefore are not able to predict the resulting surface quality. In this paper simulation methods are presented that are capable of simulating the dynamic behavior of the tool in the milling process and the resulting flank and ground surface structures. Additionally, a fast temperature simulation for heterogeneous workpieces with reinforcement elements, which is based on the finite difference method and cellular automata, is introduced.

Strretlight pole metal as the medium of Tetragonula sp nest in Indralaya, South Sumatra

2019 ◽  
Vol 1 (2) ◽  
Author(s):  
Hanifa Marisa
Keyword(s):  
Zea Mays ◽  
Air Temperature ◽  
Hevea Brasiliensis ◽  
Citrullus Lanatus ◽  
Ground Surface ◽  
Temperature And Humidity ◽  
Surface Diameter ◽  
Very High

An investigation had been done to Tetragonula (Tetragona) sp nest at Indralaya, South Sumatra to describe the Tetragonula sp nest that use streetlight pole as nest medium during April - May 2019. Purpossive sampling is used to select the target nest. Two streetlight pole found be used by Tetragonula sp as their home. The coordinate of location, heght from ground surface, diameter of streetlight pole, air temperature and humidity, and floral species around nest, were noted. Spot coordinate are S 30 14’ 19.2498’’ and E 1040 39’ 15,3288’’ ; 1,5 m above the ground surface, 12 cm diameter pole, highest air temperature was 35 o C at daylight (April and May 2019), 80 – 90 % humidity at April-May 2019; which Switenia macrophyla, Hevea brasiliensis, Zea mays, and Citrullus lanatus floral species are planted around. Air temperature in the pole is very high, around 40 0 C during daylight.

Study on the Behavior of the Cast-Iron Bonded Grinding Wheel to Machining Properties of Hard and Brittle Materials

2007 ◽  
Vol 24-25 ◽  
pp. 229-232
Author(s):  
S.L. Ma ◽  
Wei Li ◽  
Cong Rong Zhu ◽  
J. Zhang ◽  
H.C. Ye
Keyword(s):  
Grain Size ◽  
Cast Iron ◽  
Tungsten Carbide ◽  
Surface Quality ◽  
Ground Surface ◽  
Grinding Wheel ◽  
Different Grain Size ◽  
Grinding Efficiency ◽  
Machining Properties

Tungsten carbide which is a hard and brittle material was ground by cast-iron bonded diamond wheel with ELID (Electrolytic In-Process Dressing) technique, for the purpose of getting high efficiency, super-precision machining. Three kinds of cast-iron bonded diamond wheels with different grain size were adopted to get different grinding efficiency and surface quality of workpieces. The grinding properties of cast-iron bonded grinding wheels with different grain size and the ground surface quality of tungsten carbide are discussed in this paper. The experiment results indicate that, under the same feeding amount, the grinding efficiency of the wheel with bigger grain size is higher, and it could make the dimension accuracy of the workpiece controllable, but the wheel with smaller grain size could get better ground surface quality. The two grinding phases are decided by the ratio between the size of abrasive grain and the thickness of the oxide layer on the grinding wheel.

Experimental investigation of the influence of cutting parameters on surface quality and on the special characteristics of micro-milled surfaces of hardened steels

2021 ◽  
pp. 095440622110130
Author(s):  
Barnabás Zoltán Balázs ◽  
Márton Takács
Keyword(s):  
Surface Quality ◽  
Surface Profile ◽  
Cutting Parameters ◽  
Relevant Information ◽  
Milling Process ◽  
Micro Milling ◽  
Machined Surface ◽  
Analysis Of Dynamics ◽  
Five Axis ◽  
Coated Carbide

Micro-milling is one of the most essential technologies to produce micro components, but due to the size effect, it has many special characteristics and challenges. The process can be characterised by strong vibrations, relatively large run-out and tool deformation, which directly affects the quality of the machined surface. This paper deals with a detailed investigation of the influence of cutting parameters on surface roughness and on the special characteristics of micro-milled surfaces. Several systematic series of experiments were carried out and analysed in detail. A five-axis micromachining centre and a two fluted, coated carbide micro-milling tool with a diameter of 500 µm were used for the tests. The experiments were conducted on AISI H13 hot-work tool steel and Böhler M303 martensitic corrosion resistance steel with a hardness of 50 HRC in order to gain relevant information of machining characteristics of potential materials of micro-injection moulding tools. The effect of the cutting parameters on the surface quality and on the ratio of Rz/ Ra was investigated in a comprehensive cutting parameter range. ANOVA was used for the statistical evaluation. A novel method is presented, which allows a detailed analysis of the surface profile and repetitions, and identify the frequencies that create the characteristic profile of the surface. The procedure establishes a connection between the frequencies obtained during the analysis of dynamics (forces, vibrations) of the micro-milling process and the characterising repetitions and frequencies of the surface.

scholarly journals Gas Turbine Train Development in France

1975 ◽  
Author(s):  
M. R. Garde
Keyword(s):  
Diesel Engine ◽  
Gas Turbine ◽  
High Speed ◽  
Rolling Stock ◽  
Lightweight Construction ◽  
The Future ◽  
Railway Traction ◽  
Aircraft Type ◽  
Very High

This paper presents a discussion on aircraft type gas-turbine train development. For railway traction purposes, the turbo-engines used on aircraft would improve the quality of the services provided in the electrified lines. The gas turbine should insure high speed and satisfactory acceleration. It would enable relatively lightweight construction to be carried out and run at a higher speed than trains on non-electrified lines. The gas turbine will not completely replace the diesel engine, but it will enable rolling stock to be constructed for which the diesel is unsuitable, especially in the case of high-speed, lightweight trainsets and, in the future, very high-powered units.

scholarly journals Effect of High Speed Milling Process Parameters on the Milling Force and Surface Topography of AM50A Magnesium Alloy

2018 ◽  
Vol 36 (1) ◽  
pp. 124-131
Author(s):  
Hongji Zhang ◽  
Yuanyuan Ge ◽  
Hong Tang ◽  
Yaoyao Shi ◽  
Zengsheng Li
Keyword(s):  
Magnesium Alloy ◽  
Surface Quality ◽  
High Speed ◽  
Milling Process ◽  
Spindle Speed ◽  
Feed Speed ◽  
Milling Force ◽  
High Speed Milling ◽  
Milling Parameters

Within the scope of high speed milling process parameters, analyzed and discussed the effects of spindle speed, feed rate, milling depth and milling width on milling forces in the process of high speed milling of AM50A magnesium alloy. At the same time, the influence of milling parameters on the surface roughness of AM50A magnesium alloy has been revealed by means of the measurement of surface roughness and surface micro topography. High speed milling experiments of AM50A magnesium alloy were carried out by factorial design. Form the analysis of experimental results, The milling parameters, which have significant influence on milling force in high speed milling of AM50A magnesium alloy, are milling depth, milling width and feed speed, and the nonlinear characteristics of milling force and milling parameters. The milling force decreases with the increase of spindle in the given mill parameters. For the effects of milling parameters on surface quality of the performance, in the milling depth and feeding speed under certain conditions with the spindle speed increases the surface quality of AM50A magnesium alloy becomes better with the feed speed increases the surface quality becomes poor. When the spindle speed is greater than 12000r/min, the milling depth is less than 0.2mm, and the feed speed is less than 400mm/min, the milling surface quality can be obtained easily.

scholarly journals VOLUME BASED DTM GENERATION FROM VERY HIGH RESOLUTION PHOTOGRAMMETRIC DSMS

2016 ◽  
Vol XLI-B3 ◽  
pp. 83-90 ◽  
Author(s):  
B. Piltz ◽  
S. Bayer ◽  
A. M. Poznanska
Keyword(s):  
Ground Surface ◽  
Processing Parameters ◽  
Data Sets ◽  
Maximum Width ◽  
Directional Filtering ◽  
Very High Spatial Resolution ◽  
Efficient Scheme ◽  
Data Points ◽  
Minimum Height ◽  
Very High

In this paper we propose a new algorithm for digital terrain (DTM) model reconstruction from very high spatial resolution digital surface models (DSMs). It represents a combination of multi-directional filtering with a new metric which we call <i>normalized volume above ground</i> to create an above-ground mask containing buildings and elevated vegetation. This mask can be used to interpolate a ground-only DTM. The presented algorithm works fully automatically, requiring only the processing parameters <i>minimum height</i> and <i>maximum width</i> in metric units. Since slope and breaklines are not decisive criteria, low and smooth and even very extensive flat objects are recognized and masked. The algorithm was developed with the goal to generate the normalized DSM for automatic 3D building reconstruction and works reliably also in environments with distinct hillsides or terrace-shaped terrain where conventional methods would fail. A quantitative comparison with the ISPRS data sets <i>Potsdam</i> and <i>Vaihingen</i> show that 98-99% of all building data points are identified and can be removed, while enough ground data points (~66%) are kept to be able to reconstruct the ground surface. Additionally, we discuss the concept of <i>size dependent height thresholds</i> and present an efficient scheme for pyramidal processing of data sets reducing time complexity to linear to the number of pixels, <i>O(WH)</i>.

Measurement of Residual Stress Distribution of Ground Silicon Nitride by Glancing Incidence X-ray Diffraction Technique

1995 ◽  
Vol 39 ◽  
pp. 331-338
Author(s):  
Yoshihisa Sakaida ◽  
Keisuke Tanaka ◽  
Shintaro Harada
Keyword(s):  
Residual Stress ◽  
Surface Layer ◽  
Stress Distribution ◽  
Stress Measurement ◽  
Scintillation Counter ◽  
Ground Surface ◽  
Residual Stress Distribution ◽  
X Ray Diffraction ◽  
X Ray ◽  
Very High

A new method of X-ray stress measurement was proposed to estimate non-destructively the steep residual stress distribution in the surface layer of ground Si3N4. We assumed an exponential decrement of the residual stress near the ground surface, and derived a formula for the lattice strain as a function of sin2Ψ. In the experiments, the diffraction angles were measured on the ground surface for a widest possible range of sin2ѱ using an Ω-goniometer. In order to measure the diffraction angle at very high sin η values, a scintillation counter was located on the -η side and an incident X-ray beam impinged on the ground surface with a very low angle from the +η side using the glancing incidence X-ray diffraction technique. A strong non-linearity was found in the 20-sin2ѱ diagrams especially at very high ѱ -angles. From the analysis of non-linearity, the stress distribution in the surface layer was determined. Tine residual stress took the maximum compression of 2 GPa at a depth of about 0.5 μm from the surface, and then diminished to zero at about 25 μm in depth. In the close vicinity of the ground surface, the compressive residual stress was relieved because of both the surface roughness and microcracking induced during the grinding process.

The Investigation of a Micro-Component Machined on a Custom-built Miniature Machine Tool

2012 ◽  
Vol 59 (2) ◽  
Author(s):  
Syaimak Abdul Shukor
Keyword(s):  
Surface Quality ◽  
Milling Process ◽  
Micro Milling ◽  
Batch Size ◽  
Geometrical Accuracy ◽  
Custom Made ◽  
Micro Parts ◽  
Solid Carbide ◽  
Steel Aisi

Custom-built Miniature Machine Tools (MMTs) are now becoming more popular with the demand for reduced energy consumption and workshop floor when machining small/medium batch size micro-components. This paper investigates the capability of a custom-built 4-axis MMT through machining an “adapted standard‟ of micro-testpiece. The experiments have been carried out in two different materials: Carbon Steel (AISI 1040) and Titanium Alloyed (TiAl6V4) using solid carbide flat end mill cutters with 0.6mm diameter. From here, the surface quality and geometrical accuracy of the machined testpiece are evaluated and analysed. The investigation has shown that acceptable geometrical accuracies and surface quality of the machined micro-parts can be achieved using the in-house developed MMT. These results show that the use of the custom-made MMT does not hinder the micro-milling process to produce a good and satisfactory surface quality (Ra=0.04-0.07μm) and acceptable geometrical accuracy.

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