How to Improve Rate of Penetration for Oil and Gas Wells

2012 ◽  
Vol 524-527 ◽  
pp. 1439-1449
Author(s):  
Fu Hua Wang ◽  
Rui He Wang ◽  
Xue Chao Tan

Improved optimization of drilling bit selection and the compatibility between drilling bit and formation constraint the ROP and cost of deep well drilling to some extent. This combined with lab comprehensive lab drilling simulations and mechanisms of rock penetration can hold promise for improving drilling efficiency in deep wells. This paper reviews the mechanical characteristic parameters of rock engineering and demonstrates the obstacle of rock penetration in deep wells. Based on the general predictable formula of ROP, the relationship between drilling sensitive index and formation drillability is analyzed and the optimization and optimal match of drilling technology parameters are described. Technology Benefit Index (TBI) is proposed to evaluate the technical performance of drilling bit, advices and warnings from lab experiment and field experience on selecting and using bit are put forward. Statistical analysis of Well A based on TBI is made, the analysis of ROP improvement potential and overall program (including Bottom Hole Assembly, drilling parameters and type of drilling bit) of ROP improvement for Well B are worked out. Suggestions of drilling bit using based on mechanisms of rock penetration are proposed. Guided by the theory on improving ROP field tests of improving drilling rate are conducted to examine the field performance. By comparison, the tested sections yield high performance of ROP improvement. The designed program enhancing ROP for experiment section proves to be operable and shows great promise in further improvement and application.

Deep wells, ultra deep wells and unconventional oil and gas exploitation have gradually become the focus of exploration and development. The oil-based drilling fluid is gradually replaced by water-based drilling fluid because of the impact of cost and environmental protection factors. In order to better replace oil-based drilling fluid, research on high-performance water-based drilling fluid has been carried out at home and abroad, and its comprehensive performance has gradually approached that of oil-based drilling fluid. The research progress and future development trend of high performance water-based drilling fluid abroad are introduced.


2021 ◽  
Vol 1035 ◽  
pp. 447-451
Author(s):  
Peng Wang ◽  
Jun Feng Xie ◽  
You Cheng Zheng ◽  
Fang Ting Hu ◽  
Nan Ji

With the increasingly harsh conditions of complex oil and gas wells such as high-temperature and high-pressure deep wells and long-distance horizontal well, the integrity of casing string puts forward higher requirements for compression performance of premium thread connections. The requirements of high compression resistance of connection is complicated, including ensuring the integrity of structure and sealability for thread at the same time under high compression load being equal to the bearing capacity of casing body, and considering the structural fatigue, environmental fracture and seal failure caused by the weakening of thread bearing performance under cyclic load. Based on the failure cases of some casing connections, laboratory tests and finite element analysis results, this paper discusses the key technical points in the above mentioned problems, and provides the suggestions for the performance optimization of high-performance casing premium connections based on failure prevention.


2019 ◽  
Vol 1 (1(31)) ◽  
pp. 18-21
Author(s):  
Мирослава Чернова

The essential problems in oil and gas industry are corrosion-fatigue breakage of drill column elements, sticking of drilling and heavy-weight drill pipes, taking place in drilling of directional and horizontal wells. The stickings are caused by friction, emerging between sides of hole and elements of drilling column. The frictions block assurance of core integrity in core receive. The failure resistance by using polymer and composite materials for surface treatment under influence of triboprocess and corrosion-fatigue breakage is considered in the article.The problem of deep well drilling is considered, which is connected with the prevention of the seizure phenomenon between the walls of the drill column and the barrel of deep wells. The design of the coupling connection of casing pipes with a high pressure sealing element is provided to provide the tightness of the casing columns at high pressure and temperature parameters. The elastically deformed state of the pipes with the inserted sealing element is scientifically substantiated.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Robert Christie

Abstract This paper presents an overview of the general chemical principles underlying the structures, synthesis and technical performance of azo pigments, the dominant chemical class of industrial organic pigments in the yellow, orange, and red shade areas, both numerically and in terms of tonnage manufactured. A description of the most significant historical features in this group of pigments is provided, starting from the discovery of the chemistry on which azo colorants are based by Griess in the mid-nineteenth century, through the commercial introduction of the most important classical azo pigments in the early twentieth century, including products known as the Hansa Yellows, β-naphthol reds, including metal salt pigments, and the diarylide yellows and oranges, to the development in the 1950s and 1960s of two classes of azo pigments that exhibit high performance, disazo condensation pigments and benzimidazolone-based azo pigments. A feature that complicates the description of the chemical structures of azo pigments is that they exist in the solid state as the ketohydrazone rather than the hydroxyazo form, in which they have been traditionally been illustrated. Numerous structural studies conducted over the years on an extensive range of azo pigments have demonstrated this feature. In this text, they are referred to throughout as azo (hydrazone) pigments. Since a common synthetic procedure is used in the manufacture of virtually all azo (hydrazone) pigments, this is discussed in some detail, including practical aspects. The procedure brings together two organic components as the fundamental starting materials, a diazo component and a coupling component. An important reason for the dominance of azo (hydrazone) pigments is that they are highly cost-effective. The syntheses generally involve low cost, commodity organic starting materials and are carried out in water as the reaction solvent, which offers obvious economic and environmental advantages. The versatility of the approach means that an immense number of products may be prepared, so that they have been adapted structurally to meet the requirements of many applications. On an industrial scale, the processes are straightforward, making use of simple, multi-purpose chemical plant. Azo pigments may be produced in virtually quantitative yields and the processes are carried out at or below ambient temperatures, thus presenting low energy requirements. Finally, provided that careful control of the reaction conditions is maintained, azo pigments may be prepared directly by an aqueous precipitation process that can optimise physical form, with control of particle size distribution, crystalline structure, and surface character. The applications of azo pigments are outlined, with more detail reserved for subsequent papers on individual products.


2021 ◽  
Vol 11 (15) ◽  
pp. 6736
Author(s):  
Ong Heo ◽  
Yeowon Yoon ◽  
Jinung Do

When underground space requires excavation in areas below the water table, the foundation system suffers from buoyancy, which leads to the uplifting of the superstructure. A deep foundation system can be used; however, in cases where a hard layer is encountered, high driving forces and corresponding noises cause civil complaints in urban areas. Micropiles can be an effective alternative option, due to their high performance despite a short installation depth. Pressurized grouting is used with a packer to induce higher interfacial properties between micropile and soil. In this study, the field performance of micropiles installed using gravitational grouting or pressure-grouted using either a geotextile packer or rubber packer was comparatively evaluated by tension and creep tests. Micropiles were installed using pressure grouting in weak and fractured zones. As results, the pressure-grouted micropiles showed more stable and stronger behaviors than ones installed using the gravitational grouting. Moreover, the pressure-grouted micropile installed using the rubber packer showed better performance than the one using the geotextile packer.


Author(s):  
Huihuang Chen ◽  
Weng Fu ◽  
Zhigang Geng ◽  
Jie Zeng ◽  
Bo Yang

CO2 electrochemical reduction (CO2ER) into valuable chemical feedstocks holds great promise for energy supply and environmental remediation but remains a challenge due to the lack of high-performance electrocatalysts. Inductive effect,...


2021 ◽  
Author(s):  
Vikrant Wagle ◽  
Abdullah Yami ◽  
Michael Onoriode ◽  
Jacques Butcher ◽  
Nivika Gupta

Abstract The present paper describes the results of the formulation of an acid-soluble low ECD organoclay-free invert emulsion drilling fluid formulated with acid soluble manganese tetroxide and a specially designed bridging package. The paper also presents a short summary of field applications to date. The novel, non-damaging fluid has superior rheology resulting in lower ECD, excellent suspension properties for effective hole cleaning and barite-sag resistance while also reducing the risk of stuck pipe in high over balance applications. 95pcf high performance invert emulsion fluid (HPIEF) was formulated using an engineered bridging package comprising of acid-soluble bridging agents and an acid-soluble weighting agent viz. manganese tetroxide. The paper describes the filtration and rheological properties of the HPIEF after hot rolling at 300oF. Different tests such as contamination testing, sag-factor analysis, high temperature-high pressure rheology measurements and filter-cake breaking studies at 300oF were performed on the HPIEF. The 95pcf fluid was also subjected to particle plugging experiments to determine the invasion characteristics and the non-damaging nature of the fluids. The 95pcf HPIEF exhibited optimal filtration properties at high overbalance conditions. The low PV values and rheological profile support low ECDs while drilling. The static aging tests performed on the 95pcf HPIEF resulted in a sag factor of less than 0.53, qualifying the inherent stability for expected downhole conditions. The HPIEF demonstrated resilience to contamination testing with negligible change in properties. Filter-cake breaking experiments performed using a specially designed breaker fluid system gave high filter-cake breaking efficiency. Return permeability studies were performed with the HPIEF against synthetic core material, results of which confirmed the non-damaging design of the fluid. The paper thus demonstrates the superior performance of the HPIEF in achieving the desired lab and field performance.


2021 ◽  
Author(s):  
Shwetank Krishna ◽  
Syahrir Ridha ◽  
Suhaib Umer Ilyas ◽  
Scott Campbell ◽  
Uday Bhan ◽  
...  

Abstract Accurate prediction of downhole pressure differential (surge/swab pressure gradient) in the eccentric annulus of ultra-deep wells during tripping operation is a necessity to optimize well geometry, reduction of drilling anomalies, and prevention of hazardous drilling accidents. Therefore, a new predictive model is developed to forecast surge/swab pressure gradient by using feed-forward and backpropagation deep neural networks (FFBP-DNN). A theoretical-based model is developed that follows the physical and mechanical aspects of surge/swab pressure generation in eccentric annulus during tripping operation. The data generated from this model, field data, and experimental data are used to train and test the FFBP-DNN networks. The network is developed used Keras’s deep learning framework. After testing the models, the most optimal arrangement of FFBP-DNN is the ReLU algorithm as an activation function, 4-hidden layers, the learning rate of 0.003, and 2300 of training numbers. The optimum FFBP-DNN model is validated by comparing it with field data (Wells K 470 and K 480, North Sea). It shows an excellent argument between predicted data and field data with an error range of ±7.68 %.


2021 ◽  
Author(s):  
Andrey Alexandrovich Rebrikov ◽  
Anton Anatolyevich Koschenkov ◽  
Anastasiya Gennadievna Rakina ◽  
Igor Dmitrievich Kortunov ◽  
Nikita Vladimirovich Koshelev ◽  
...  

Abstract Currently, production and exploration drilling has entered a stage of development where one of the highest priority goals is to reduce the time for well construction with new technologies and innovations. One of the key components in this aspect is the utilizing of the latest achievements in the design and manufacture of rock cutting tools – drill bits. This article presents some new ideas on methods for identifying different types of vibrations when drilling with PDC bits using a system of sensors installed directly into the bit itself. In the oil and gas fields of Eastern Siberia, one of the main reasons for ineffective drilling with PDC bits are vibrations, which lead to premature wear of the cutting structure of the bit and the achievement of low ROPs in the dolomite and dolerite intervals. For efficient drilling of wells of various trajectories with a bottom hole assembly (BHA), including a downhole motor (PDM) and a PDC bit, special attention is paid to control of the bit by limiting the depth of cut, as well as the level of vibrations that occur during drilling process. Often, the existing complex of surface and BHA equipment fails to identify vibrations that occur directly on the bit, as well as to establish the true cause of their occurrence. Therefore, as an innovative solution to this problem, a system of sensors installed directly into the bit itself is proposed. The use of such a system makes it possible to determine the drilling parameters, differentiated depending on the lithological properties of rocks, leading to an increase in vibration impact. Together with the Operators, tests have been successfully carried out, which have proven the effectiveness of the application of this technology. The data obtained during the field tests made it possible to determine the type and source of vibration very accurately during drilling. In turn, this made it possible to precisely adjust the drilling parameters according to the drilled rocks, to draw up a detailed road map of effective drilling in a specific interval. Correction of drilling parameters based on the analysis of data obtained from sensors installed in the bit made it possible to reduce the resulting wear of the PDC bit cutting structure and, if necessary, make changes to the bit design to improve the technical and economic indicators. Thus, the use of a system of sensors for measuring the drilling parameters in a bit ensured the dynamic stability of the entire BHA at the bottomhole when drilling in rocks of different hardness, significantly reduced the wear of the drilling tools and qualitatively improved the drilling performance.


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