Morphology and Distribution of M7C3 and TiC In Situ Synthesized in Plasma Surfacing

2012 ◽  
Vol 557-559 ◽  
pp. 1752-1755
Author(s):  
Yun Hai Su ◽  
De Guang Wu ◽  
Guang Chao Liu

In order to systematically study the morphology and distribution of M7C3 and TiC which in situ synthesized by plasma arc in the surfacing layer, plasma arc was used to clad the Fe-Cr-Ti-C wear-resistant alloy on low-carbon steel. And high corrosion experiment was applied to the surfacing layer. The hardness, microstructure and phase constitution of the surfacing layer were investigated through the tests of hardness, OM, EDS, SEM and XRD analysis. The results shows that irregular hexagonal (Cross-section) and strip (Side) M7C3 and petal-like, granular TiC were in situ synthesized in the surfacing layer. The M7C3 and TiC was combined closely. The M7C3 grains which closed to the fusion line of the base metal and surfacing layer are fine, but the ones that away from the fusion line are larger caused by the large temperature gradient. Smooth metallurgical bonding layer was formed between the surfacing layer and the base metal, it has a good metallurgical bonding. The phenomenon that carbon diffusion into the base material was clearly, the hardness near the fusion zone was improved effectively.

2011 ◽  
Vol 179-180 ◽  
pp. 253-256
Author(s):  
Hao Chen ◽  
Jian Gao Yang ◽  
Mi Song Chen

The Fe-based composite coatings were formed by plasma jet surface metallurgy using Fe, C, W, Cr and Al alloy powders on the low carbon steel. The morphology, microstructure, interface structure and the distribution of the in situ particles in the coatings were observed with optical microscope, scanning electron microscope and x-ray diffraction analysis. The results show that metallurgical bonding is obtained between coating and substrate, and the microstructure of coatings is mainly composed of γ-Fe, (Fe,Cr,W,Nb)7C3 and AlFe particles which are synthesized in stiu, are dispersivly distributed in the coatings. The micro-hardness gradually increased from bottom to the top of the coating, the maximum is 986 Hv0.1, about 4 times larger than that of the steel substrate.


Welding is a fabrication or sculptural process that joints the materials, usually metals or thermoplastics, by inducing fusion. It is as distinct process from lower temperature metal-joining techniques such as brazing and soldering, to high temperature welding process and this process keep the base metal from melted. In addition, to melt the base metal, a filler material is typically added to the joint to form a pool of molten material that cools at room temperature, forming a joint that is usually stronger than the base material. Pressure may also be used along with heat, or by itself, to produce a weldment. The current study presents the effects of distortion that occurred in single-V and single bevel welded mild steel. It also includes the macro and microstructure analysis, mechanical properties and also the consumable usage along the time needed to complete the bevel and welding process. As a result, single- V is way more safe and reliable to use to withhold large load compare to single bevel.In term of financial, single bevel way more ahead.


2013 ◽  
Vol 690-693 ◽  
pp. 390-393 ◽  
Author(s):  
Yong Chang Zhu ◽  
Shou Fan Rong ◽  
Han Song Yang ◽  
Zun Jie Wei ◽  
Miao Miao Han

Two-liquid bimetal composite casting technology by double induction furnace fusion was utilized for preparing bimetal product in tradition. Single induction furnace fusion has been investigated between the high carbon steel and the low carbon steel, and varying casting thickness has an obvious effect on the bimetal bonding layer. The results have shown that the bimetal bonding layer can not been generated under over thinness or thickness. In the condition of the thicker low carbon steel, two kinds of metal liquid were easy to rush mixture without the distinct interface, whereas the thinner low carbon steel can also effectively form metallurgical bonding. While the low carbon steel owned the proper thickness, metallurgical bonding can been observed distinctly, confirming the feasibility of the single induction fusion for preparing the bimetal.


2014 ◽  
Vol 2 (1) ◽  
pp. 59-76
Author(s):  
Abdullah Daie'e Assi

This research deals with the choice of the suitable filler metal to weld the similar and dissimilar metals (Low carbon steel type A516 & Austenitic stainless steel type 316L) under constant conditions such as, plate thickness (6 mm), voltage (78 v), current (120 A), straight polarity. This research deals with three major parts. The first parts Four types of electrodes were used for welding of dissimilar metals (C.St A516 And St.St 316L) two from mild steel (E7018, E6013) and other two from austenitic stainless steel (E309L, E308L) various inspection were carried out include (Visual T., X-ray T., δ- Ferrite phase T., and Microstructures T.) and mechanical testing include (tensile T., bending T. and micro hardness T.) The second parts done by used the same parameters to welding similar metals from (C.St A516) Or (St.St 316L). The third parts deals with welding of dissimilar weldments (C.St And St.St) by two processes, gas tungsten are welding (GTAW) and shielded metal are welding (SMAW).        The results indicated that the spread of carbon from low carbon steel to the welding zone in the case of welding stainless steel elect pole (E309L) led to Configuration Carbides and then high hardness the link to high values ​​compared with the base metal. In most similar weldments showed hardness of the welding area is  higher than the hardness of the base metal. The electrode (E309L) is the most suitable to welding dissimilar metals from (C.St A516 With St.St 316L). The results also showed that the method of welding (GTAW) were better than the method of welding (SMAW) in dissimilar welded joints (St.St 316L with C.St A516) in terms of irregular shape and integrity of the welding defects, as well as characterized this weldments the high-lift and resistance ductility good when using the welding conditions are similar.


2021 ◽  
Vol 800 ◽  
pp. 140249
Author(s):  
Juan Macchi ◽  
Steve Gaudez ◽  
Guillaume Geandier ◽  
Julien Teixeira ◽  
Sabine Denis ◽  
...  

2005 ◽  
Vol 407 (1-2) ◽  
pp. 127-134 ◽  
Author(s):  
Dominic Phelan ◽  
Nicole Stanford ◽  
Rian Dippenaar

2017 ◽  
Vol 46 (2) ◽  
pp. 176-183 ◽  
Author(s):  
Chi-Kang Lin ◽  
Yan-Chi Pan ◽  
Weng-Sing Hwang ◽  
Ying-Chien Fang ◽  
Yen-Hao Su ◽  
...  

2010 ◽  
Vol 649 ◽  
pp. 61-66
Author(s):  
Zoltán Kálazi ◽  
Viktória Janó ◽  
Gábor Buza

Tungsten (W) based alloy composite layer reinforced with TiC particles has been successfully prepared on unalloyed steel sample by LMI technology. In order to obtain in situ produced TiC reinforcement, pure titanium has been introduced to the melt pool. WC powder was added for increasing the carbon content of the layer in order to avoid the softening of the matrix (with low carbon content) during TiC formation. The present study aims to investigate the optimum amount of injected WC and Ti powder to improve wear resistance and hardness of the layer. Samples were investigated using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The maximum hardness of the layer has been reached ~900HV in case of 2-4wt% of titanium content. Ti has been collected all of the carbon from the matrix when titanium content was 9,6wt%, which resulted that the austenite and (Fe,W)6C phases have been disappeared. Only α-Fe and TiC phases were presented in the layer. The hardness of the layer reduced to the hardness of the base material.


1997 ◽  
Vol 42 (7) ◽  
pp. 1157-1167 ◽  
Author(s):  
K. Varga ◽  
P. Baradlai ◽  
D. Hanzel ◽  
W. Meisel ◽  
A. Vértes

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