Mechanical Properties of Acrylate-Styrene-Acrylonitrile/Bagasse Composites

2013 ◽  
Vol 747 ◽  
pp. 355-358 ◽  
Author(s):  
Pornsri Pakeyangkoon ◽  
Benjawan Ploydee

Mechanical properties of wood plastic composite, prepared from acrylate-styrene-acrylonitrile (ASA) and bagasse, were investigated. In this study, 10 to 50 phr of bagasse were used in order to obtain the wood plastic composite with superior mechanical properties. The wood plastic composites in the study were prepared by melt-blending technique. All materials were mixed by using a two-roll-mill, shaped into sheets by a compression molding machine and the specimens were cut with a cutting machine. Youngs modulus, flexural strength, flexural modulus, impact strength and hardness of the wood plastic composites were investigated and found to improve with increasing bagasse content. However, some composite properties, i.e., impact strength, was decreased by adding the bagasse and then become steady when the amount of bagasse added was more than 30 phr. It was concluded that wood plastic composites with the desirable mechanical properties can be formulated using ASA as the matrix polymer and 50 phr of bagasse.

2018 ◽  
Vol 777 ◽  
pp. 499-507 ◽  
Author(s):  
Ossi Martikka ◽  
Timo Kärki ◽  
Qing Ling Wu

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.


2014 ◽  
Vol 979 ◽  
pp. 139-142 ◽  
Author(s):  
Pornsri Pakeyangkoon ◽  
Surakit Tuampoemsab ◽  
Thritima Sritapunya ◽  
Apaipan Rattanapan

The improvement in impact properties of wood plastic composite from acrylate-styrene-acrylonitrile (ASA) and bagasse was reported in this work. The effect of type and content of impact modifier by using styrene-butadiene-rubber (SBR) and ethylene-acrylic acid (EAA) as impact modifier on morphology and mechanical properties of wood plastic composite were investigated. Wood plastic composites, prepared from ASA and 50 phr of bagasse by varying amount of impact modifier (both SBR and EAA) from 0-40 wt% of ASA were prepared by melt-blending technique. All materials were mixed by using a two-roll-mill, shaped into sheets by a compression molding machine and specimens were cut with a cutting machine. Then, the obtained materials were characterized, including morphology, impact strength and flexural properties. From SEM micrographs showed that wood plastic composites with using SBR as impact modifier showed more compatible with ASA matrix than EAA. This is a consistency results with mechanical properties such as impact properties, which indicated that the impact strength was improved with increasing the amount of SBR from 0-40 wt% of ASA. However, wood plastic composite with EAA showed the reduction of impact strength. So, it could be demonstrated from this study that the most appropriate impact modifier for wood plastic composite from ASA and bagasse was styrene-butadiene-rubber.


2017 ◽  
Vol 737 ◽  
pp. 281-286 ◽  
Author(s):  
Pornsri Sapsrithong ◽  
Kesinee Puksattee ◽  
Kingkaew Saewjaidee ◽  
Navapon Pensuk ◽  
Apaipan Rattanapan

Morphology, mechanical properties and rheological behavior of wood plastic composite, derived from acrylate-styrene-acrylonitrile (ASA) and bagasse which was treated with potassium permanganate (KMnO4) and using styrene butadiene rubber (SBR) as impact modifier, were reported. The effect of fiber surface treatment with KMnO4 and different amount of SBR on properties of wood plastic composite, prepared from ASA and 50 phr of bagasse, were investigated. Wood plastic composites (both treated and untreated) with varying amount of SBR, as impact modifier from 0-15 wt% of ASA, were prepared by melt-blending technique. The specimens were shaped with a compression molding machine and characterized, including morphology, impact strength, flexural properties and rheological behavior. It was demonstrated that the fiber surface treatment, using KMnO4, could effectively impove interfacial adhesion between bagasse and ASA matrix. These led to an improvement of morphology and mechanical properties such as impact strength, flexural strength and modulus. SEM micrographs revealed that the interfacial modification enhanced the interfacial adhesion between bagasse (fiber) and ASA (matrix) causing an increasing of shear stress and shear viscosity. Additionally, the effect of amount of SBR, as impact modifier, was also reported. The resulted showed that the impact strength was improved with increasing the amount of SBR (up 5 wt% of ASA) whereas, flexural strength and modulus were found to decrease with increasing SBR content.


2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80~120mesh、40~80mesh、20~40mesh、10~20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80~120mesh to 10~20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10~120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]:(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3];(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated;(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs;(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood;(5)They can be processed or connected like wood;(6)They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.


2010 ◽  
Vol 150-151 ◽  
pp. 358-361
Author(s):  
Wen Lei ◽  
Hong Ming Ma ◽  
Yi Xu

In order to improve the flame retardancy of wood-plastic composites,a new sandwiched composite is introduced in this paper with basic magnesium sulfated whisker(MOS) filled high density polyethylene(HDPE) as skin and wood flour filled HDPE as core.The oxygen index of the skin and the mechanical properties of the whole sandwiched composite are investigated. The results show that, the flame retardancy of the skin will be improved siginicantly when much MOS is used,and the skin containing 40wt% MOS has an oxygen index of 25.6%,in addition,the sandwiched composite in which both the mass contents of MOS in the skin and wood flour in the core are 40% has better mechanical properties than the traditional wood plastic composite(WPC) without any skin,and the sandwiched WPC is more fatigue-resistant.


2010 ◽  
Vol 150-151 ◽  
pp. 379-385
Author(s):  
Qun Lü ◽  
Qing Feng Zhang ◽  
Hai Ke Feng ◽  
Guo Qiao Lai

The wood-plastic composites (WPC) were prepared via compress molding by using the blends of high density polyethylene (HDPE) and modified polyethylene (MAPE) as the matrix and wood flour (WF) as filler. The effect of MAPE content in the matrix on the mechanical properties of the matrix and WPC was investigated. It was shown that the change of MAPE content in the matrix had no influence on the tensile strength of the matrix, but markedly reduced the impact strength of the matrix. Additionally, it had significant influence on the strength of WPC. When the content of wood flour and the content of the matrix remained fixed, with increasing the content of MAPE in the matrix, the tensile strength and the flexural strength of WPC tended to increase rapidly initially and then become steady. Moreover, with the increasing of MAPE concentration, the impact strength of WPC decreased when the low content of wood flour (30%) was filled, but increased at high wood flour loading (70%).


2018 ◽  
Vol 53 (14) ◽  
pp. 1955-1962 ◽  
Author(s):  
R Khamedi ◽  
M Hajikhani ◽  
K Ahmaditabar

The aim of this study is to investigate the effect of maleic anhydride on mechanical properties of wood plastic composites using acoustic emission monitoring and wavelet analysis. Wood plastic composite samples were prepared by combining olive wood sawdust as reinforcing material with volume fraction of 40 wt% up to 60 wt% with polyethylene as matrix phase. Maleic anhydride with weight ratio of 1 to 3% as a coupling agent and stearic acid with weight ratio of 1% as a lubricant agent were used in all the compounds. Wood plastic composite samples were manufactured using extrusion and injection molding process in accordance with ASTM D638. Once specimens were produced, tensile tests were carried out in order to characterize their tensile properties. Results demonstrated that wood plastic composite sample containing 40 wt% sawdust and 3 wt% maleic anhydride possesses highest tensile strength. This experimental work established the criteria for the lower amount of reinforcement material and higher amount of compatibilization agent in improving mechanical properties. Failure micro-mechanisms were characterized by wavelet analysis of acoustic emission data. Ultimately, the experimental tests were proved by the scanning electron microscope observations.


2014 ◽  
Vol 1051 ◽  
pp. 242-249
Author(s):  
Marko Hyvärinen ◽  
Juho Paajanen ◽  
Timo Kärki

Outdoor applications of wood-plastic composites (WPCs) have raised question about the durability of such materials. WPCs are vulnerable to weathering factors such as UV radiation, moisture and freeze-thaw action. Weathering can cause discoloration, chalking, dimensional changes and loss of mechanical properties.This comparative study examines the effects of increased moisture content and artificial weathering on the properties of wood-plastic composites. Five commercial wood-plastic composite products from five different manufacturers were chosen and their water absorption, thickness swelling, impact strength and resistance to artificial weathering analyzed. An in-house manufactured wood-polypropylene composite with carbon black pigment was used as a reference product. In addition to quantitative investigation of material properties, the measured values were also compared with the values ​​reported by the manufacturers.The composite samples were exposed to accelerated weathering in a xenon weathering chamber for 500 hours. The color change was estimated by spectrophotometer method. The weathering resulted in no significant color fading of the composites. After weathering, the general trend was a minor decrease in impact strength. Also the water absorption and thickness swelling of commercial WPC products remained on a low level.


2016 ◽  
Vol 36 (2) ◽  
pp. 157-163 ◽  
Author(s):  
Ayyanar Athijayamani ◽  
Balasubramaniam Stalin ◽  
Susaiyappan Sidhardhan ◽  
Azeez Batcha Alavudeen

Abstract The present study describes the preparation of aligned unidirectional bagasse fiber-reinforced vinyl ester (BFRVE) composites and their mechanical properties such as tensile, flexural, shear and impact strength. Composites were prepared by a hand lay-up technique developed in our laboratory with the help of a hot press. Mechanical properties were obtained for different fiber contents by varying the number of layers. The obtained tensile property values were compared with the theoretical results. The results show that the tensile strength increased linearly up to 44 wt% and then dropped. However, the tensile modulus increased linearly from 17 wt% to 60 wt%. In the case of flexural properties, the flexural strength increased up to 53 wt% and started to decrease. However, the flexural modulus also increased linearly up to 60 wt%. The impact strength values were higher than the matrix materials for all the specimens. The short beam shear strength values were also increased up to 53 wt% and then dropped. The modified Bowyer and Bader (MBB) model followed by the Hirsch model shows a very good agreement with experimental results in both tensile strength and modulus.


2020 ◽  
Vol 20 (12) ◽  
pp. 7787-7792
Author(s):  
Xin Fang ◽  
Jinjin Rong ◽  
Yilin Deng ◽  
Moon-Hwan Jee

This study focused on the design of wood-plastic composite (WPC) products. In this study, recycled high-density polyethylene plastic was used as the matrix, wood powder was used as the filler, different types of nanofillers and self-synthesized nanofiller treatment agents were added, and the twin-screw extrusion granulation method was used to prepare nano-WPC materials. The effects of different types of nanofillers on the mechanical properties of nano-WPC materials were investigated, and the cross-sectional structures of the materials were analyzed by scanning electron microscopy. The results showed that nanofiller treatment agents improved the interface compatibility of the materials. When the treatment agent content reached 2.5% and the nano-montmorillonite content reached 10%, the mechanical properties of the material reach their maximum values.


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