Sandwiched Wood-Plastic Composites with Flame-Retardant Skin

2010 ◽  
Vol 150-151 ◽  
pp. 358-361
Author(s):  
Wen Lei ◽  
Hong Ming Ma ◽  
Yi Xu

In order to improve the flame retardancy of wood-plastic composites,a new sandwiched composite is introduced in this paper with basic magnesium sulfated whisker(MOS) filled high density polyethylene(HDPE) as skin and wood flour filled HDPE as core.The oxygen index of the skin and the mechanical properties of the whole sandwiched composite are investigated. The results show that, the flame retardancy of the skin will be improved siginicantly when much MOS is used,and the skin containing 40wt% MOS has an oxygen index of 25.6%,in addition,the sandwiched composite in which both the mass contents of MOS in the skin and wood flour in the core are 40% has better mechanical properties than the traditional wood plastic composite(WPC) without any skin,and the sandwiched WPC is more fatigue-resistant.

2018 ◽  
Vol 777 ◽  
pp. 499-507 ◽  
Author(s):  
Ossi Martikka ◽  
Timo Kärki ◽  
Qing Ling Wu

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.


2013 ◽  
Vol 747 ◽  
pp. 355-358 ◽  
Author(s):  
Pornsri Pakeyangkoon ◽  
Benjawan Ploydee

Mechanical properties of wood plastic composite, prepared from acrylate-styrene-acrylonitrile (ASA) and bagasse, were investigated. In this study, 10 to 50 phr of bagasse were used in order to obtain the wood plastic composite with superior mechanical properties. The wood plastic composites in the study were prepared by melt-blending technique. All materials were mixed by using a two-roll-mill, shaped into sheets by a compression molding machine and the specimens were cut with a cutting machine. Youngs modulus, flexural strength, flexural modulus, impact strength and hardness of the wood plastic composites were investigated and found to improve with increasing bagasse content. However, some composite properties, i.e., impact strength, was decreased by adding the bagasse and then become steady when the amount of bagasse added was more than 30 phr. It was concluded that wood plastic composites with the desirable mechanical properties can be formulated using ASA as the matrix polymer and 50 phr of bagasse.


2010 ◽  
Vol 150-151 ◽  
pp. 379-385
Author(s):  
Qun Lü ◽  
Qing Feng Zhang ◽  
Hai Ke Feng ◽  
Guo Qiao Lai

The wood-plastic composites (WPC) were prepared via compress molding by using the blends of high density polyethylene (HDPE) and modified polyethylene (MAPE) as the matrix and wood flour (WF) as filler. The effect of MAPE content in the matrix on the mechanical properties of the matrix and WPC was investigated. It was shown that the change of MAPE content in the matrix had no influence on the tensile strength of the matrix, but markedly reduced the impact strength of the matrix. Additionally, it had significant influence on the strength of WPC. When the content of wood flour and the content of the matrix remained fixed, with increasing the content of MAPE in the matrix, the tensile strength and the flexural strength of WPC tended to increase rapidly initially and then become steady. Moreover, with the increasing of MAPE concentration, the impact strength of WPC decreased when the low content of wood flour (30%) was filled, but increased at high wood flour loading (70%).


2012 ◽  
Vol 601 ◽  
pp. 46-49
Author(s):  
Hui Zhao ◽  
Yi Long Zhou ◽  
Hong Yuan Zhu ◽  
Sheng Yuan Zhang

Ultrasonic welding technology is applied to the connection of T-type wood-plastic composites components to study its performance. The wood-plastic composite materials are made up of 60% wood-flour (WF), 36% polypropylene (PP) and 4% maleic anhydride grafted PP (MAPP). Tensile strength of the welded joint, which oscillation time is 4 seconds, is analyzed based on experimental data. Welded joint is observed by scanning electron microscope and its connection status is analyzed. Experiment results show that ultrasonic welding technology can be applied to T-type wood-plastic composites component, which has enough tensile strength.


2018 ◽  
Vol 53 (14) ◽  
pp. 1955-1962 ◽  
Author(s):  
R Khamedi ◽  
M Hajikhani ◽  
K Ahmaditabar

The aim of this study is to investigate the effect of maleic anhydride on mechanical properties of wood plastic composites using acoustic emission monitoring and wavelet analysis. Wood plastic composite samples were prepared by combining olive wood sawdust as reinforcing material with volume fraction of 40 wt% up to 60 wt% with polyethylene as matrix phase. Maleic anhydride with weight ratio of 1 to 3% as a coupling agent and stearic acid with weight ratio of 1% as a lubricant agent were used in all the compounds. Wood plastic composite samples were manufactured using extrusion and injection molding process in accordance with ASTM D638. Once specimens were produced, tensile tests were carried out in order to characterize their tensile properties. Results demonstrated that wood plastic composite sample containing 40 wt% sawdust and 3 wt% maleic anhydride possesses highest tensile strength. This experimental work established the criteria for the lower amount of reinforcement material and higher amount of compatibilization agent in improving mechanical properties. Failure micro-mechanisms were characterized by wavelet analysis of acoustic emission data. Ultimately, the experimental tests were proved by the scanning electron microscope observations.


Holzforschung ◽  
2014 ◽  
Vol 68 (8) ◽  
pp. 933-940 ◽  
Author(s):  
Yao Chen ◽  
Nicole M. Stark ◽  
Mandla A. Tshabalala ◽  
Jianmin Gao ◽  
Yongming Fan

Abstract The water sorption and mechanical properties of wood-plastic composites (WPCs) made of extracted and delignified wood flour (WF) has been investigated. WF was prepared by extraction with the solvent systems toluene/ethanol (TE), acetone/water (AW), and hot water (HW), and its delignification was conducted by means of sodium chlorite/acetic acid (AA) solution. A 24 full-factorial experimental design was employed to determine the effects of treatments and treatment combinations. WPCs were prepared with high-density polyethylene (HDPE) and treated WF was prepared by means of extrusion followed by injection molding, and the water absorption characteristics and mechanical properties of the products were evaluated. WPCs produced with extracted WF had lower water absorption rates and better mechanical properties than those made of untreated WF. WPCs containing delignified WF had higher water absorption rates and improved mechanical performance compared with those made of untreated WF.


2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80~120mesh、40~80mesh、20~40mesh、10~20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80~120mesh to 10~20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10~120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]:(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3];(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated;(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs;(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood;(5)They can be processed or connected like wood;(6)They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.


Sign in / Sign up

Export Citation Format

Share Document