Coating Binder Migration and Affected Parameters: Influence of Coating Process

2013 ◽  
Vol 791-793 ◽  
pp. 187-191
Author(s):  
Zhao Hui Zhen ◽  
Zheng Shun Wang
Keyword(s):  
Cross Section ◽  
Dwell Time ◽  
Coating Layer ◽  
Drying Rate ◽  
Coating Process ◽  
Coated Paper ◽  
Drying Temperature ◽  
Coating Surface ◽  
Binder Concentration ◽  
Coating Weight

The coating binder in cross-section of coating layer will be migrated, the binder concentration will be different in z-direction of coating layer, which affect some properties of coated paper. The paper studied the effects of coating progress on binder migration and affected factors. The z-direction distribution of the coating binder which was tagged with Br in coating layer and its concentration in coating surface were examined quantitatively by using SEM-EDXA and ESCA analysis. During coating process the drying rate, dwell time from coating device to dryer and coating weight affect the binder migration. The mechanism of binder migration was proposed. The results indicated that the degree of binder migration is directly proportional to the drying temperature and coating weight, but reduces with extending the dwell time.

Study of Coating Binder Migration and Affected Parameters

2013 ◽  
Vol 790 ◽  
pp. 45-48 ◽  
Author(s):  
Zhao Hui Zhen ◽  
Zheng Shun Wang
Keyword(s):  
Calcium Carbonate ◽  
Cross Section ◽  
Coating Layer ◽  
Solid Content ◽  
Pigment Content ◽  
Drying Temperature ◽  
Coating Surface ◽  
Pigment Type ◽  
Binder Concentration ◽  
Coating Color

Because of the coating binder migration in cross-section of coating layer, the binder concentration will be different in z-direction of coating layer, which affect some properties of coated paper. The Paper studied the effects of pigment type, coating color solid content and dying temperature on binder migration and affected factors. The z-direction distribution of the coating binder which was tagged with Br in coating layer and its concentration in coating surface were examined quantitatively by using SEM-EDXA and ESCA analysis. The mechanism of binder migration was also proposed. The results indicated that the degree of binder migration is directly proportional to the drying temperature, that the increase of the ratio of calcium carbonate in the pigment content, coating surface binder concentration increased. The result also indicated that the degree of binder migration was increased with reduced the coating solid content.

Influence of Coating Binder Migration on Coated Paper Printing Properties

2013 ◽  
Vol 791-793 ◽  
pp. 286-289
Author(s):  
Zhao Hui Zhen ◽  
Zheng Shun Wang
Keyword(s):  
Cross Section ◽  
Coating Layer ◽  
Coated Paper ◽  
N Value ◽  
Coating Surface ◽  
Binder Concentration ◽  
Coating Color ◽  
Relationship Of ◽  
The Relationship

The coating binder migration and concentration in z-direction of coating layer especially in coating surface influence the coated paper printing properties. The results indicated that with the increase of coating surface binder migration, the coated paper opacity decreases, and the K&N value decreases. The relationship of K&N value and binder concentration in surface of coating layer was linear, which indicated that compared to binder dosage concentration in coating color, the K&N value and coating surface binder concentration has higher correlation. The more uniform the binder distribution in cross section of coating layer, the greater the IGT.

Influence of Coating Binder Migration on Coated Paper Optical Properties

2013 ◽  
Vol 746 ◽  
pp. 114-117
Author(s):  
Zhao Hui Zhen ◽  
Zheng Shun Wang
Keyword(s):  
Optical Properties ◽  
Optical Density ◽  
Coating Layer ◽  
Surface Concentration ◽  
Coated Paper ◽  
Coating Surface ◽  
Binder Concentration

The coating binder migration and concentration in z-direction of coating layer especially in coating surface influence coated paper optical properties. The results showed that with the increase of coating surface binder migration, the calendaring gloss decreases, the printing gloss and the printing optical density increases. The calendaring gloss and printing gloss, compared to the influence of binder distribution in coating layer,seemed more subject to coating surface binder concentration. Binder in the coating surface concentration and distribution in z-direction almost did not affect the whiteness of coated paper.

Research on the Coating Surface Microstructure of Coated Paper Related to Binder Migration

2014 ◽  
Vol 881-883 ◽  
pp. 1439-1442
Author(s):  
Ying Li ◽  
Wen Juan Gu ◽  
Bang Gui He
Keyword(s):  
Visual Analysis ◽  
Coating Layer ◽  
Mercury Porosimetry ◽  
Surface Microstructure ◽  
Coated Paper ◽  
Force Microscopy ◽  
Coating Surface ◽  
Atomic Force ◽  
Consolidation Phase ◽  
Coating Color

The surface topography and properties of coating layer have an important influence on penetration and distribution of the print ink. In this research, the main objective was to investigate the effect of binder migration on the coating surface microstructure. The surface microstructure was explored in the method of numerical and visual analysis using mercury porosimetry measurement, scanning electron microscopy (SEM) and atomic force microscopy (AFM). The findings indicated that the binder migration on the coating surface affected the pore size, depth and distribution of the coated paper surface. The little binder migration in the consolidation phase of coating color made a contribution to the forming of the coating layer, which made the coating surface more smother to printing performance.

Study on Coating Surface Topography and Properties of Coated Paper Related to Pigment

2012 ◽  
Vol 466-467 ◽  
pp. 504-507
Author(s):  
Ying Li ◽  
Bei Hai He
Keyword(s):  
Surface Topography ◽  
Surface Properties ◽  
Coating Layer ◽  
Layer Structure ◽  
Chemical Properties ◽  
Physical Structure ◽  
Coated Paper ◽  
Paper Surface ◽  
Coating Surface ◽  
Printing Ink

The physical structure and chemical properties of coating layer have an important influence on transferring and setting of the printing ink. In this study, the effect of pigment on coating layer structure and surface properties was investigated. The surface topography was explored using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The findings indicated that the pigment affected the pore size, depth and distribution of the coated paper surface. The conclusions were drawn that coating could improve coating surface topography and calcium carbonate pigment compared with kaolin pigment was not good to the paper surface properties, which resulted in high roughness, low paper gloss, high ink absorption and low paper surface efficiency.

Study on the Effect of Calender on Coating surface structure and Printability of Coated Paper

2014 ◽  
Vol 904 ◽  
pp. 46-49 ◽  
Author(s):  
Jian Guo Li ◽  
Ying Li
Keyword(s):  
Surface Structure ◽  
Visual Analysis ◽  
Coating Layer ◽  
Mercury Porosimetry ◽  
Lower Amount ◽  
Print Quality ◽  
Coated Paper ◽  
Paper Surface ◽  
Coating Surface ◽  
Printing Quality

The structure of the coating layer has a strong influence on the optical and physical properties of paper as well as on the print quality. Ink is transferred and sets onto the paper surface in the printing process, which affect printing quality and usage of ink. The objective of this experiment was to investigate the influence of calender on coating surface structure and Printability. The surface structure was explored in the method of numerical and visual analysis using mercury porosimetry measurement and scanning electron microscopy (SEM). The findings indicated that the calender treatment affected the pore size, depth and distribution of the coated paper surface. It could be concluded that Calender could increase the smoothness, gloss and paper surface efficiency of coated paper, which resulted in lower amount of ink usage, lower amount of ink absorption and higher print density.

Coating Binder Migration and Affected Parameters: Influence of Pigments and Base Paper

2013 ◽  
Vol 791-793 ◽  
pp. 192-195
Author(s):  
Zhao Hui Zhen ◽  
Zheng Shun Wang
Keyword(s):  
Particle Size ◽  
Calcium Carbonate ◽  
Coating Layer ◽  
Pigment Content ◽  
Coating Surface ◽  
Base Paper ◽  
Small Base ◽  
Binder Concentration

The Paper studied the effects of pigments and base paper on binder migration and affected factors. The z-direction distribution of the coating binder which was tagged with Br in coating layer and its concentration in coating surface were examined quantitatively by using SEM-EDXA and ESCA analysis. The results showed that the increase of the ratio of calcium carbonate in the pigment content, coating surface binder concentration increased, and coating surface binder concentration increased with the increase of particle size of pigments. The result also indicated to small base paper absorbency, coating surface has high binder migration level, the coating layer bottom (base paper direction) has low binder concentration. To high absorbency base paper, the opposite is true.

Hydrophobicity of Beeswax-Chitosan Latex Coated Paper

2014 ◽  
Vol 936 ◽  
pp. 1077-1081 ◽  
Author(s):  
Wei Wei Zhang ◽  
Li Ying Qian ◽  
Hui Ning Xiao
Keyword(s):  
Water Vapour ◽  
Coating Layer ◽  
Transmission Rate ◽  
Water Repellency ◽  
Barrier Properties ◽  
Coated Paper ◽  
Water Contact ◽  
Drying Temperature ◽  
Water Vapour Transmission Rate ◽  
Water Vapour Barrier

Both water repellency and water vapour barrier properties were endowed at paper surface by coating with beeswax-chitosan latex. It was found that the water vapour transmission rate of coated paper decreased as the drying temperature increased. However, water contact angle was not affected with it. Although the surface morphology deformed at high drying temperature, the roughness values maintained at micro-scale. Further analysis indicated that the water vapour barrier property of coated paper was influenced by the density of the coating layer.

Investigation into the Coating Surface Topography and Properties of Paper Related to Drying Condition

2011 ◽  
Vol 233-235 ◽  
pp. 1614-1618 ◽  
Author(s):  
Ying Li ◽  
Bei Hai He
Keyword(s):  
Surface Topography ◽  
Coating Layer ◽  
Layer Structure ◽  
Chemical Properties ◽  
Print Quality ◽  
Paper Properties ◽  
Drying Temperature ◽  
Paper Surface ◽  
Coating Surface ◽  
Drying Condition

The physical structure and chemical properties of coating layer have an important influence on transferring and setting of the printing ink. The typical objective of coating is to improve the appearance and printing properties of paper. In this study, the effect of drying condition on coating layer structure, surface properties, and print quality was investigated. The relationship between surface topography and drying condition was explored using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The conclusions were drawn that high and low drying temperature were not good to the paper properties, which resulted in high roughness, low paper gloss, high ink absorption, low print gloss and paper surface efficiency. The findings indicated that the coating drying temperature affected the pore size, depth and distribution of the coated paper surface. Moderate temperature was benefit to pigment particles and binder arranging orderly, which made the coating surface had high smoothness, gloss, paper surface efficiency, and modest ink absorption.

Economics of coated paper production made from deinked pulp

TAPPI Journal ◽  
2013 ◽  
Vol 12 (4) ◽  
pp. 19-27
Author(s):  
PATRICK HUBER ◽  
LAURENT LYANNAZ ◽  
BRUNO CARRÉ
Keyword(s):  
Mechanical Properties ◽  
Optimization Methods ◽  
Coating Process ◽  
Coated Paper ◽  
Paper Production ◽  
Base Paper

The fraction of deinked pulp for coated paper production is continually increasing, with some mills using 100% deinked pulp for the base paper. The brightness of the coated paper made from deinked pulp may be reached through a combination of more or less extensive deinking, compensated by appropriate coating, to optimize costs overall. The authors proposed general optimization methods combined with Kubelka-Munk multilayer calculations to find the most economical combination of deinking and coating process that would produce a coated paper made from DIP, at a given target brightness, while maintaining mechanical properties.

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