Economics of coated paper production made from deinked pulp

TAPPI Journal ◽  
2013 ◽  
Vol 12 (4) ◽  
pp. 19-27
Author(s):  
PATRICK HUBER ◽  
LAURENT LYANNAZ ◽  
BRUNO CARRÉ
Keyword(s):  
Mechanical Properties ◽  
Optimization Methods ◽  
Coating Process ◽  
Coated Paper ◽  
Paper Production ◽  
Base Paper

The fraction of deinked pulp for coated paper production is continually increasing, with some mills using 100% deinked pulp for the base paper. The brightness of the coated paper made from deinked pulp may be reached through a combination of more or less extensive deinking, compensated by appropriate coating, to optimize costs overall. The authors proposed general optimization methods combined with Kubelka-Munk multilayer calculations to find the most economical combination of deinking and coating process that would produce a coated paper made from DIP, at a given target brightness, while maintaining mechanical properties.

Cracking at the fold in double layer coated paper: the influence of latex and starch composition

TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 93-99
Author(s):  
SEYYED MOHAMMAD HASHEMI NAJAFI ◽  
DOUGLAS BOUSFIELD, ◽  
MEHDI TAJVIDI
Keyword(s):  
Mechanical Properties ◽  
Double Layer ◽  
Starch Content ◽  
Single Layer ◽  
Double Layers ◽  
Coated Paper ◽  
Coated Papers ◽  
Coating Layers ◽  
Scanned Images ◽  
Packaging Paper

Cracking at the fold of publication and packaging paper grades is a serious problem that can lead to rejection of product. Recent work has revealed some basic mechanisms and the influence of various parameters on the extent of crack area, but no studies are reported using coating layers with known mechanical properties, especially for double-coated systems. In this study, coating layers with different and known mechanical properties were used to characterize crack formation during folding. The coating formulations were applied on two different basis weight papers, and the coated papers were folded. The binder systems in these formulations were different combinations of a styrene-butadiene latex and mixtures of latex and starch for two different pigment volume concentrations (PVC). Both types of papers were coated with single and double layers. The folded area was scanned with a high-resolution scanner while the samples were kept at their folded angle. The scanned images were analyzed within a constant area. The crack areas were reported for different types of papers, binder system and PVC values. As PVC, starch content, and paper basis weight increased, the crack area increased. Double layer coated papers with high PVC and high starch content at the top layer had more cracks in comparison with a single layer coated paper, but when the PVC of the top layer was low, cracking area decreased. No measurable cracking was observed when the top layer was formulated with a 100% latex layer.

Evaluating the Mechanical Properties of Waterproof Breathable Fabric Produced by a Coating Process

2019 ◽  
Vol 37 (4) ◽  
pp. 235-248
Author(s):  
Imene Ghezal ◽  
Ali Moussa ◽  
Imed Ben Marzoug ◽  
Ahmida El-Achari ◽  
Christine Campagne ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Abrasion Resistance ◽  
Coating Process ◽  
Outer Face ◽  
Coated Fabric ◽  
Spacer Fabric ◽  
Recovery Behavior ◽  
Breathable Fabric

The purpose of this research was to evaluate mechanical properties of a waterproof breathable fabric. A spacer knit with a cotton inner face and a polyester (PET) outer face was coated in order to obtain a waterproof breathable fabric. The applied coat was a mixture of an acrylic paste and a fluorocarbon resin. The treated fabric has undergone several tests to evaluate its mechanical properties. Tensile strength, flexural strength, abrasion resistance, and wrinkle recovery behavior were measured and discussed. After the coating treatment, the fabric was rigidified by 25% and 19% in wale and course directions, respectively. The coated PET face of the spacer fabric was not altered even after 125,000 abrasion cycles. A stiffer fabric was obtained after the coating treatment. However, fabric recovery behavior was ameliorated by 78% and 72% according to wale and course directions, respectively. The coated fabric can be used to produce raincoats and jackets.

Grease resistance and mechanical properties of isolated soy protein-coated paper

2000 ◽  
Vol 77 (3) ◽  
pp. 269-273 ◽  
Author(s):  
Hyun J. Park ◽  
Si H. Kim ◽  
Seung T. Lim ◽  
Dong H. Shin ◽  
Sang Y. Choi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Soy Protein ◽  
Coated Paper ◽  
Isolated Soy Protein

Numerical Characterization of the Effect of Coating Solid on Binder Distribution

2014 ◽  
Vol 496-500 ◽  
pp. 388-391
Author(s):  
Ying Li ◽  
Wen Juan Gu ◽  
Bang Gui He
Keyword(s):  
Laser Scanning ◽  
Critical Surface ◽  
Coated Paper ◽  
Directional Distribution ◽  
Base Paper ◽  
Numerical Characterization ◽  
Liquid Absorption ◽  
Ink Setting ◽  
Coating Color

Binder is the essential component of coating color recipe. The amount and type of latex binder has a significant effect on both the structure and chemical-physical properties of coated paper, which affect critical surface properties, e.g., print gloss, roughness, ink setting rate via liquid absorption, and print mottle The main aim of this study was to investigate the effect of coating solid on the binder distribution in the method of numerical analysis by Laser Scanning Confocal Microscope (LSCM). In this study, Rhodamine B was used to stain the binder and as the probe to characterize z-directional distribution of the binder using LSCM. The results implied that it was reliable and effective method using LSCM to characterize the z-directional distribution of binder and analyze the influence of coating solid on binder distribution in the z-direction. It could be concluded that the coating solid played an important effect on binder distribution in coated paper and low coating solid with more water accelerated binder migration to the interior of base paper, sample with 60% coating solid is good to binder distribution and coating layer forming.

THE INFLUENCE OF SiC COATING PROCESS ON THE PROPERTIES OF C/C COMPOSITES

2007 ◽  
Vol 14 (04) ◽  
pp. 817-820
Author(s):  
MIN HUANG ◽  
KE-ZHI LI ◽  
HE-JUN LI ◽  
QIAN-GANG FU ◽  
GUO-DONG SUN
Keyword(s):  
Mechanical Properties ◽  
Flexural Strength ◽  
Failure Mode ◽  
Flexural Modulus ◽  
Pack Cementation ◽  
Bending Test ◽  
Carbon Composites ◽  
Coating Process ◽  
Three Point Bending ◽  
Coated Carbon

SiC coating for carbon/carbon composites was prepared by pack cementation method. The effects of coating process on the microstructure and the mechanical properties of C / C composites were analyzed by SEM and three-point bending test, respectively. As the infiltrated Si improved the interfaces bonding during the coating process, the flexural strength and flexural modulus of SiC -coated carbon/carbon composites were both increased by about 10% than the naked C / C composites. In addition, the mechanism of the change of failure mode of SiC coated C / C composites and naked C / C composites was addressed.

Coating Binder Migration and Affected Parameters: Influence of Coating Process

2013 ◽  
Vol 791-793 ◽  
pp. 187-191
Author(s):  
Zhao Hui Zhen ◽  
Zheng Shun Wang
Keyword(s):  
Cross Section ◽  
Dwell Time ◽  
Coating Layer ◽  
Drying Rate ◽  
Coating Process ◽  
Coated Paper ◽  
Drying Temperature ◽  
Coating Surface ◽  
Binder Concentration ◽  
Coating Weight

The coating binder in cross-section of coating layer will be migrated, the binder concentration will be different in z-direction of coating layer, which affect some properties of coated paper. The paper studied the effects of coating progress on binder migration and affected factors. The z-direction distribution of the coating binder which was tagged with Br in coating layer and its concentration in coating surface were examined quantitatively by using SEM-EDXA and ESCA analysis. During coating process the drying rate, dwell time from coating device to dryer and coating weight affect the binder migration. The mechanism of binder migration was proposed. The results indicated that the degree of binder migration is directly proportional to the drying temperature and coating weight, but reduces with extending the dwell time.

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