Preparation and Mechanical Properties of Al2O3/TiCN Sandwich Nanocomposite Ceramic Tool Materials

2010 ◽  
Vol 97-101 ◽  
pp. 1126-1129 ◽  
Author(s):  
Y.Z. Li ◽  
Jun Zhao

A model for designing sandwich nanocomposite ceramic tool materials with symmetrical distribution was presented. By adding nano-sized Al2O3 particles into the submicro-sized Al2O3 and TiCN, Al2O3/TiCN sandwich nanocomposite ceramic tool materials were fabricated by means of powder-laminating and hot-pressing technique. The experimental results showed that optimal mechanical properties were achieved for the composite with the addition of 35 vol.% TiCN particles in the middle layer and 45 vol.% TiCN particles in the outer layers, layer thickness ratio is 0.3, with the flexural strength reaching respectively 900MPa,fracture toughness and Vicker's hardness in the surface layers being 6.5MPa•m1/2 and 19.2GPa.

2010 ◽  
Vol 431-432 ◽  
pp. 523-526
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Shou Rong Xiao ◽  
Hui Wang ◽  
Ming Hong

Under the liquid-phase hot-pressing technique, the multi-scale titanium diboride matrix nanocomposite ceramic tool materials were fabricated by adding both micro-scale and nano-scale TiN particles into TiB2 with Ni and Mo as sintering aids. The effect of content of nano-scale TiN and sintering temperature on the microstructure and mechanical properties was studied. The result showed that flexural strength and fracture toughness of the composites increased first, and then decreased with an increase of the content of nano-scale TiN, while the Vickers hardness decreased with an increase of the content of nano-scale TiN. The optimal mechanical properties were flexural strength 742 MPa, fracture toughness 6.5 MPa•m1/2 and Vickers hardness 17GPa respectively. The intergranular and transgranular fracture mode were observed in the composites. The metal phase can cause ductility toughening and crack bridging, while crack deflection and transgranular fracture mode could be brought by micro-scale TiN and nano-scale TiN respectively.


2014 ◽  
Vol 800-801 ◽  
pp. 511-515
Author(s):  
Xian Hua Tian ◽  
Jun Zhao ◽  
Shuai Liu ◽  
Zhao Chao Gong

Close attention has been paid to Functional graded materials (FGMs) worldwide for their novel design ideas and outstanding properties. To verify the advantage of FGMS in the design of ceramic tool materials, Si3N4/(W, Ti)C nanocomposite ceramic tool materials with homogenous and graded structure were fabricated by hot pressing and sintering technology. The flexural strength, fracture toughness and hardness of the sintered composites were tested and compared. The experimental results showed that the graded structure improved mechanical properties of the ceramic tool materials, especially the flexural strength and fracture toughness. The introduction of residual compressive stress in the surface layer contributes to the improvement of the properties .


2012 ◽  
Vol 723 ◽  
pp. 233-237 ◽  
Author(s):  
Tong Chun Yang ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou ◽  
Hong Tao Zhu ◽  
...  

TiB2-(W,Ti)C composites with (Ni,Mo) as sintering additive have been fabricated by hot-pressing technique, and the microstructure and mechanical properties of the composites have been investigated. (Ni,Mo) promotes grain growth of the composites. In the case of 7vol.% (Ni,Mo), the grain size decreases consistently with an increase in the content of (W,Ti)C. When the proper content of (W,Ti)C is added to TiB2 composites, the growth of matrix grains is inhibited and the mechanical properties of the composites are improved. The best mechanical properties of the composites are 1084.13MPa for three-point flexural strength, 7.80MPa•m 1/2 for fracture toughness and 17.92GPa for Vickers hardness.


2012 ◽  
Vol 499 ◽  
pp. 108-113
Author(s):  
Yu Huan Fei ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou

Al2O3-TiN nanocomposite ceramic tool materials were fabricated by hot-pressing technique and the mechanical properties were measured. Mechanical properties such as room temperature flexural strength, Vickers hardness and fracture toughness were measured through three-point bending test and Vickers indentation. The effects of the content of nano-scale TiN, sintering temperature and holding time on the mechanical properties were investigated. The results shows that the addition of nano-scale TiN can improve the mechanical properties of alumina ceramics. Both the flexural strength and the fracture toughness first increased then decreased with an increment in the content of nano-scale TiN. Both the Vickers hardness and the fracture toughness increased with an increment in the sintering temperature. The flexural strength increased with an increment in the holding time, while the fracture toughness decreased with an increment in the holding time. The composites with only nano-scale TiN have the highest Vickers hardness for the holding time of 30min, while the hardness of the composites with nano-scale TiN and micro-scale TiN decreased with an increment in the holding time.


2011 ◽  
Vol 686 ◽  
pp. 396-400
Author(s):  
Ming Dong Yi ◽  
Chong Hai Xu ◽  
Jing Jie Zhang ◽  
Zhen Yu Jiang

A new nano-composite ceramic tool and die material was prepared by vacuum hot pressing technique. The effect of hot pressing technology on the microstructure and mechanical properties of ZrO2nano-composite ceramic tool and die material was investigated systemically, and the ceramic tool and die material with good mechanical properties was fabricated successfully. Results show that, the highest flexural strength, fracture toughness and hardness of ZrO2nano-composite ceramic tool and die material reaches 1055 MPa, 10.57 MPa∙m1/2 and 13.59 GPa, respectively by means of the vacuum hot pressing technique at 1430 °C for 60min at 35MPa. The flexural strength and fracture toughness has been improved greatly by the optimization of hot pressing technology. In the materials, the optimum sinter process could ensure the t-ZrO2stabilized till room temperature that can enhance the toughening effect of ZrO2. The microstructure of ZrO2nano-composite ceramic tool and die materials were improved by the optimization of hot pressing technology, and the fracture mode is the typical mixed trans/inter-granular fracture mode.


2012 ◽  
Vol 426 ◽  
pp. 155-158 ◽  
Author(s):  
Lin Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Liang Xu ◽  
H.L. Liu ◽  
...  

TiB2-Ti(C, N)-(Ni, Mo) composite ceramic tool materials were fabricated by the hot-press sintering technology. The effects of the content of Ti(C, N) on the microstructure and mechanical properties were investigated by XRD and SEM observations. It is shown that the grain size of the composites is small, the fracture surface is irregularity, the grain boundaries of TiB2 and Ti(C, N) are connected tightly, and a new crystalline phase of MoNi is formed. A small amount of Ti(C, N) is decomposed into TiN, and the decomposition of Ti(C, N) is intensified as the content of Ti(C, N) is increased during the sintering process. The fracture pattern is the combination of the intergranular mode and transgranular mode. It is found that the flexural strength and fracture toughness of TiB2-Ti(C, N)-(Ni, Mo) composites increase consistently owning to the addition of Ti(C, N), the maximum resultant mechanical properties of TiB2-Ti(C, N)-(Ni, Mo) composites are 1019.53MPa for the flexural strength, 6.89MPa•m1/2 for the fracture toughness and 23.65GPa for Vickers hardness.


2006 ◽  
Vol 315-316 ◽  
pp. 154-158 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Jun Wang ◽  
Bing Qiang Liu

An effect of nano-scale TiN grains on the mechanical properties and microstructure of Si3N4 based ceramic tool materials is investigated at the different sintering temperature. Compared to monolithic Si3N4 ceramic tool materials, the sintering temperature is decreased and mechanical properties is enhanced when only one percent of nano-scale TiN in term of mass is added into the Si3N4 matrix. The optimum mechanical properties are achieved when Si3N4/TiN nanocomposites tool materials were sintered at the sintering conditions of 1650, 30MPa and holding time of 40min. The flexural strength, fracture toughness and hardness are 1018.2MPa, 8.62MPa⋅m1/2 and 14.58GPa respectively. SEM micrographs indicate that microstructure is composed of the elongated and equiaxed β-Si3N4 grains, and some nano-scale TiN grains are enveloped into matrix grains.


Nanomaterials ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1815 ◽  
Author(s):  
Zhefei Sun ◽  
Jun Zhao ◽  
Xuchao Wang ◽  
Enzhao Cui ◽  
Hao Yu

Graphene and nano-TiC, which have good reinforcing effects on Al2O3-based ceramic-tool materials, are generally used as additive phases for ceramics. In this study, nine kinds of samples were sintered, to investigate the effects of graphene and nano-TiC on the reinforcing mechanisms of Al2O3-based ceramics. The experimental results indicated that adding 0.5 vol% graphene and 10 vol% nano-TiC can obtain the optimum flexural strength, fracture toughness, and Vickers hardness, which were 705 ± 44 MPa, 7.4 ± 0.4 MPa m1/2, and 20.5 ± 0.8 GPa, respectively. Furthermore, the reinforcing mechanisms of crack bridging, pull-out of graphene, and pull-out of nano-TiC are identified, which are contributed to improving the mechanical properties of ceramics. Meanwhile, other reinforcing mechanisms induced by graphene (graphene break, crack guiding, and 3D propagation) and nano-TiC (crack branching, crack deflection, and peeling) are discussed. These reinforcing mechanisms are coupled together, while decoupling is hard to work out. Thus, further quantitative studies of reinforcing effects of graphene and nano-TiC on Al2O3-based ceramic-tool materials are necessary to be carried out.


2013 ◽  
Vol 770 ◽  
pp. 308-311 ◽  
Author(s):  
Ming Dong Yi ◽  
Chong Hai Xu ◽  
Zhao Qiang Chen ◽  
Guang Yong Wu

A new nanomicro composite self-lubricating ceramic tool material was prepared with vacuum hot pressing technique. The effect of nanoAl2O3 powders on the microstructure and mechanical properties of nanomicro composite self-lubricating ceramic tool material was investigated. With the increase of nanoAl2O3 content, the hardness and fracture toughness first up then down. When the nanoAl2O3 content is 4 vol.%, the flexural strength, hardness and fracture toughness reaches 562 MPa, 8.46 MPa·m1/2 and 18.95 GPa, respectively. The microstructure and mechanical property of nanomicro composite self-lubricating ceramic tool material can be improved by the grain refinement strengthening of nanoAl2O3.


2012 ◽  
Vol 512-515 ◽  
pp. 706-709 ◽  
Author(s):  
Chang Ling Zhou ◽  
Yan Yan Wang ◽  
Zhi Qiang Cheng ◽  
Chong Hai Wang ◽  
Rui Xiang Liu

ZrB2-20%volSiC ceramic composites with different volume of BN short fiber were fabricated by the hot-pressing sintering under 2000°C. The content of BN short fiber changed from 0 to 15vol%. The density, flexural strength, fracture toughness and thermal expansions coefficient were studied. The microstructures of the samples were observed by scanning electron microscopy. The results show that the introducing of BN short fiber into the ZrB2-20%volSiC lead to a serious of change to the mechanical properties of the ceramic. When the content of the BN short fiber is 10vol%, the flexural strength and fracture toughness reach 422.1MPa and 6.15 MPa•m 1/2 respectively. And the mechanism of the increasing toughness was studied.


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