ABAQUS Based on Machining Simulation during Metal Milling

2014 ◽  
Vol 983 ◽  
pp. 226-230
Author(s):  
Zhu Dan ◽  
Zheng Yan
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Machining Simulation ◽  
Milling Force ◽  
Element Analysis ◽  
Fem Model ◽  
Steel Material ◽  
Element Simulation ◽  
Distribution Of Stress ◽  
Good Agreement

Machining of metals make use of thermal mechanical FEM model. Analysis of nonlinear elastoplastic finite element simulation of milling of 45 # steel material use software of ABAQUS that is finite element simulation technology. ABAQUS software could be carried out on prediction of the milling force. Through finite element analysis, distribution of stress field of workpiece and tool is obtained under the influence of thermal mechanical. The prediction accuracy of the model was validated experimentally and the obtained numerical and experimental results were found in good agreement.

DEFORM-3D Based on Machining Simulation during Metal Milling

2013 ◽  
Vol 579-580 ◽  
pp. 197-201 ◽  
Author(s):  
Zhan Li Wang ◽  
Yan Juan Hu ◽  
Dan Zhu
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Element Analysis ◽  
Fem Model ◽  
Steel Material ◽  
Element Simulation ◽  
3D Software ◽  
Distribution Of Stress ◽  
Deform 3D ◽  
Good Agreement

Machining of metals make use of thermal mechanical FEM model. Analysis of nonlinear elastoplastic finite element simulation of milling of 45 # steel material use software of DEFORM-3D that is finite element simulation technology. DEFORM-3D software could be carried out on prediction of the milling force. Through finite element analysis, distribution of stress field, strain field and temperature field of workpiece and tool is obtained under the influence of thermal mechanical. The prediction accuracy of the model was validated experimentally and the obtained numerical and experimental results were found in good agreement.

Finite Element Simulation of Stable Fatigue Crack Growth Using Critical CTOD Determined by Preliminary Finite Element Analysis

2014 ◽  
Vol 891-892 ◽  
pp. 1675-1680
Author(s):  
Seok Jae Chu ◽  
Cong Hao Liu
Keyword(s):  
Finite Element ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Finite Element Simulation ◽  
Crack Growth ◽  
Crack Tip ◽  
Stress Intensity Factor Range ◽  
Crack Tip Opening Displacement ◽  
Element Analysis ◽  
Element Simulation

Finite element simulation of stable fatigue crack growth using critical crack tip opening displacement (CTOD) was done. In the preliminary finite element simulation without crack growth, the critical CTOD was determined by monitoring the ratio between the displacement increments at the nodes above the crack tip and behind the crack tip in the neighborhood of the crack tip. The critical CTOD was determined as the vertical displacement at the node on the crack surface just behind the crack tip at the maximum ratio. In the main finite element simulation with crack growth, the crack growth rate with respect to the effective stress intensity factor range considering crack closure yielded more consistent result. The exponents m in the Paris law were determined.

3-D Finite Element Simulation of Pulsating T-Shape Hydroforming of Tubes

2007 ◽  
Vol 340-341 ◽  
pp. 353-358 ◽  
Author(s):  
M. Loh-Mousavi ◽  
Kenichiro Mori ◽  
K. Hayashi ◽  
Seijiro Maki ◽  
M. Bakhshi
Keyword(s):  
Finite Element ◽  
Internal Pressure ◽  
Finite Element Simulation ◽  
Wall Thickness ◽  
Filling Ratio ◽  
Shape Accuracy ◽  
Element Simulation ◽  
Hydroforming Process ◽  
Good Agreement

The effect of oscillation of internal pressure on the formability and shape accuracy of the products in a pulsating hydroforming process of T-shaped parts was examined by finite element simulation. The local thinning was prevented by oscillating the internal pressure. The filling ratio of the die cavity and the symmetrical degree of the filling was increased by the oscillation of pressure. The calculated deforming shape and the wall thickness are in good agreement with the experimental ones. It was found that pulsating hydroforming is useful in improving the formability and shape accuracy in the T-shape hydroforming operation.

scholarly journals EXPERIMENTAL AND FINITE ELEMENT ANALYSIS OF NONAXISYMMETRIC STRETCH FLANGING PROCESS USING AA 5052

2021 ◽  
Author(s):  
Sachin Kumar Nikam ◽  
◽  
Sandeep Jaiswal ◽  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Finite Element Simulation ◽  
Sheet Metal ◽  
Element Analysis ◽  
Maximum Percentage ◽  
Element Simulation ◽  
Stretch Flanging ◽  
Explicit Dynamic ◽  
Mesh Convergence

This paper deals with experimental and finite element analysis of the stretch flanging process using AA- 5052 sheets of 0.5 mm thick. A parametrical study has been done through finite element simulation to inspect the influence of procedural parametrical properties on maximum thinning (%) within the stretch flanging process. The influence of preliminary flange length of sheet metal blank, punch die clearance, and width was examined on the maximum thinning (%). An explicit dynamic finite element method was utilized using the finite element commercial package ABAQUS. Strain measurement was done after conducting stretch flanging tests. A Mesh convergence examination was carried out to ascertain the maximum percentage accuracy in FEM model. It is found through finite element simulation that the width of sheet metal blanks has a greater impact on the maximum percentage of thinning as compared to preliminary flange length, and clearance of the punch dies.

Design and Analysis of Foldable Vehicle using Finite Element Simulation

2021 ◽  
Vol 13 (3) ◽  
Author(s):  
Vikas Radhakrishna Deulgaonkar ◽  
S.N. Belsare ◽  
Naik Shreyas ◽  
Dixit Pratik ◽  
Kulkarni Pranav ◽  
...  
Keyword(s):  
Finite Element ◽  
Dynamic Properties ◽  
Mode Shapes ◽  
Vehicle Speed ◽  
Element Analysis ◽  
Dynamic Stresses ◽  
Element Simulation ◽  
Vehicle Structure ◽  
Similar Materials ◽  
Good Agreement

Present work deals with evaluation of stress, deflection and dynamic properties of the folded vehicle structure. The folded vehicle in present case is a single seat vehicle intended to carry one person. Design constraints are the folded dimensions of the vehicle and the maximum vehicle speed is limited to 15m/s. Using classical calculations dimensions of the vehicle are devised. Different materials are used for seat, telescopic support and chassis of the foldable vehicle. computer aided model is prepared using CATIA software. Finite element analysis of the foldable vehicle has been carried out to evaluate the static and dynamic stresses induced in the vehicle components. Meshing of the foldable vehicle is carried using Ansys Workbench. From modal analysis six mode shapes of the foldable vehicle are formulated, corresponding frequencies and deflections are devised. Mesh generator is used to mesh the foldable vehicle. The deflection and frequency magnitudes of foldable vehicle evaluated are in good agreement with the experimental results available in literature for similar materials.

Finite Element Simulation and Experimental Research on Micro-Milling Process of Titanium Alloy

2012 ◽  
Vol 522 ◽  
pp. 245-248 ◽  
Author(s):  
Hai Tao Liu ◽  
Ya Zhou Sun ◽  
De Bin Shan ◽  
Yan Quan Geng
Keyword(s):  
Finite Element ◽  
Titanium Alloy ◽  
Finite Element Simulation ◽  
Large Scale ◽  
Simulation Analysis ◽  
Cutting Speed ◽  
Micro Milling ◽  
Element Analysis ◽  
Element Simulation ◽  
Cutting Heat

There are lots of titanium alloy parts which have large-scale micro-structures in astronautic structure and medical implants, so the micro milling becomes one of the effective processing methods in getting the surface micro-structure. Because the titanium alloy has high caking property in processing, it needs a research on the cutting heat and force in order to get better machining precision and surface quality. According to the finite element theory in elastic and plasticity, the influence of cutting speed to the cutting heat and force is got by finite element simulation analysis to the titanium material TC4 in cutting process. It can get the simulation results of cutting heat and force in the micro milling processing by finite element analysis, and then compared, the basic influence which the cutting speed to the cutting heat and force is got. The correctness of the result is checked through cutting experiments.

scholarly journals Mechanical behavior of ballasted railway track stabilized with polyurethane: A finite element analysis

2018 ◽  
Vol 251 ◽  
pp. 04056 ◽  
Author(s):  
Zelimkhan Khakiev ◽  
Alexander Kruglikov ◽  
Georgy Lazorenko ◽  
Anton Kasprzhitskii ◽  
Yakov Ermolov ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Mechanical Behavior ◽  
Finite Element Simulation ◽  
Elasticity Modulus ◽  
Railway Track ◽  
Binding Agent ◽  
Element Analysis ◽  
Linear Elastic ◽  
Element Simulation

Analysis of mechanical behavior of ballast shoulder of railway track reinforced by polyurethane binding agent has been performed by the method of finite-element simulation Limitation of the model of linear-elastic properties of geocomposite has been displayed. Dependence of elasticity modulus of geocomposite on deformation value has been suggested. Influence of penetration depth of polyurethane binding agent on behavior of railway track construction under different train loads has been studied.

Rate-Dependent Material Properties of Adhesively Bonded Joints - Must Have or Nice to Have?

2020 ◽  
Vol 858 ◽  
pp. 14-19
Author(s):  
Michael May
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Material Properties ◽  
Bonded Joints ◽  
Adhesively Bonded ◽  
Crash Simulation ◽  
Adhesively Bonded Joints ◽  
Rate Dependent ◽  
Element Simulation ◽  
Good Agreement

In the context of automotive crash simulation, rate-dependent properties are sought for all materials undergoing deformation. Measuring rate-dependent properties of adhesively bonded joints is a challenging and associated with additional cost. This article assesses the need for having rate-dependent properties of adhesively bonded joints for the example of a typical automotive structure, an adhesively bonded metallic T-joint. Using Finite Element simulation it could be shown that good agreement between experiment and simulation was only achieved if rate-dependent properties were considered for the adhesive.

Finite element simulation of the static characteristics of a vehicle rubber mount

2002 ◽  
Vol 216 (12) ◽  
pp. 965-973 ◽  
Author(s):  
L-R Wang ◽  
Z-H Lu ◽  
I Hagiwara
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Large Deformation ◽  
Vibration Isolation ◽  
Development Stage ◽  
Static Characteristic ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Element Simulation ◽  
Elastic Characteristics

The static and dynamic characteristics of the rubber mounts for vibration isolation in automotive powertrains and other dynamic systems should be predicted during their design and development stage. In this paper, the static characteristic simulation of a rubber mount is performed using the finite element method. The modelling and simulation methods for a large deformation rubber spring represented by axisymmetric, quarter-symmetric and three-dimensional finite element models are investigated by using finite element analysis software PATRAN for meshing and ABAQUS and ADINA for computations. The predicted vertical static elastic characteristics of the rubber spring agree well with the experimental results. The static strain-stress analysis of the rubber part shows that the von Mises stress can be adopted as a stress measure for the rubber material. Moreover, the modelling methods for the large deformation rubber mount are investigated with numerical tests of elastic characteristics. The hybrid elements with full integration and lower-order interpolation show less distortion and are suitable for large deformation simulation computations. The research results will help engineers and researchers to perform engineering design and analysis of rubber mounts and other vibration reduction rubber components using the finite element simulation method.

Research on Finite Element Simulation and Test of Two-Pass Deep Drawing Forming for Conical Parts

2013 ◽  
Vol 652-654 ◽  
pp. 1966-1970
Author(s):  
Zhi Ren Han ◽  
Ze Bing Yuan
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Deep Drawing ◽  
Forming Limit Diagram ◽  
Forming Limit ◽  
Element Analysis ◽  
Element Simulation ◽  
The Finite Element Analysis ◽  
Deep Drawing Test ◽  
As Stress

This paper is focus on two-Pass Deep Drawing Forming of conical axisymmetric parts, study on the finite element simulation and test of multi-Pass deep drawing part. It carry on the finite element analysis and calculation using the ANSYS/LS-DYNA software platform, analyzing the simulation results such as stress , strain distribution and formability by post-processing LSPOST software. It was done multi-Pass deep drawing test using a set of combined type mould. Based on the multi-Pass forming test by using a set of combined type mould, comparison of simulation and test data can be obtained through the forming limit diagram. The result of simulation and test is basically the same and both reflect the formability.

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