Characterization of Liquid Phase Sintered SiC Ceramics with Oxide Additive Materials

2006 ◽  
Vol 326-328 ◽  
pp. 1853-1856 ◽  
Author(s):  
Sang Ll Lee ◽  
Yun Seok Shin ◽  
Jin Kyung Lee ◽  
Joon Hyun Lee ◽  
Jun Young Park

This paper dealt with the fabricating process of liquid phase sintered (LPS) SiC ceramics containing the oxide additives of Al2O3 and Y2O3, in conjunction with the evaluation of their mechanical properties. LPS-SiC ceramics was sintered at the temperature of 1820 oC under an applied pressure of 20 MPa and a pressure holding time of 2 hour. A commercial SiC powder with an average size of about 0.3 μm was used as a starting powder. LPS-SiC ceramics with additive composition ratios of 1.5 and 2.3 (Al2O3/Y2O3) represented an excellent density of about 3.2 Mg/m3. LPS-SiC ceramics had a flexural strength of about 800 MPa and a fracture toughness of about 8.0 MPa⋅m0.5 at an additive composition ratio (Al2O3/Y2O3) of 1.5.

2006 ◽  
Vol 514-516 ◽  
pp. 1083-1086
Author(s):  
Cláudia M.S. Ranito ◽  
Fernando A. Costa Oliveira ◽  
João P. Borges

Bioactive dense HAp ceramics possess a unique set of properties, which make them suitable as bone substitute. However, both physical and mechanical properties of HAp have to be evaluated in order to produce new materials that match the bone stiffness. This paper highlights the influence of both porosity and grain size on the four-point flexural strength and the indentation fracture toughness of pure dense HAp blocks sintered at 1300°C. Both discs and rectangular bars were produced by uniaxial pressing at 40MPa and sintered in static air at temperatures between 1150 and 1325°C for 1 h in order to assess the densification behaviour of the P120S medical grade HAp powder used. After sintering, both the density and the open porosity were measured. In addition to FT-IR, XRD and SEM, the mechanical properties of the dense HAp blocks, including Young´s modulus, flexural strength, Vicker´s hardness and fracture toughness, were characterized and whenever possible these properties were compared to those reported for cortical bone. Pressureless sintering to full density at temperatures below 1300°C does not occur for the stoichiometric powder used. The results obtained underline the importance of full mechanical characterisation of dense HAp so that new implant materials can be developed. There is a need to improve the microstructure and thus enhance mechanical strength of HAp ceramics, as it was found that flexural strength is closely related to the micropores present in the sintered samples.


2010 ◽  
Vol 24 (15n16) ◽  
pp. 2916-2921 ◽  
Author(s):  
MOON HEE LEE ◽  
SANG PILL LEE ◽  
KWAN DO HUR

The characterization of liquid phase sintered(LPS) SiC based materials has been investigated with the analysis of microstructure and flexural strength. Especially, LPS - SiC materials were examined for the variation of test temperature and composition ratios ( Al 2 O 3,/ Y 2 O 3) of sintering additives. LPS - SiC based materials were fabricated by hot pressing(HP) associated with the liquid phase formation of sintering additives( Al 2 O 3, Y 2 O 3). LPS - SiCf / SiC composites were also fabricated with plane-woven(PW) Tyranno-SA fibers without an interfacial layer. LPS - SiC materials showed a dense morphology with the creation of the secondary phase like YAG. The composition ratio of sintering additives led to the variation of sintered density and flexural strength. The flexural strength of LPS - SiC materials was greatly decreased at the temperature higher than 1000°C. LPS - SiCf / SiC composites represented an average flexural strength of about 260 MPa, accompanying the catastrophic fracture behavior without any full-out phenomena.


2011 ◽  
Vol 66-68 ◽  
pp. 510-515
Author(s):  
Wen Song Lin ◽  
Ning Xiang Fang

Reaction sintering B4C/SiC ceramics with high density were manufactured. The effect of the carbon content in green bodies on the microstructure and mechanical properties of the ceramics has been studied. Results showed that the carbon content and the value of carbon relative density (ρCRD) in the green bodies were the major factors affected the composition, that is, the free silicon and carbon contents and mechanical behaviors of sintered specimens. The optimal value of ρCRD was gotten at 0.85 g/cm3. The fracture toughness, flexural strength, and hardness of the composites increased with increasing carbon content up to 20 wt.%. The maximum values of fracture toughness of 3.8 MPa∙m1/2, flexural strength of 475 MPa, and hardness of 32.0 GPa were obtained under the following process parameters: value of ρCRD in the green bodies was about 0.85 g/cm3; carbon, B4C and SiC contents in green bodies were 20 wt.%, 30 wt.% and 50 wt.%, respectively; compact pressure was 75 MPa and sintering temperature was 1600°C.


2000 ◽  
Vol 15 (11) ◽  
pp. 2431-2436 ◽  
Author(s):  
Hae-Won Kim ◽  
Young-Hag Koh ◽  
Hyoun-Ee Kim

The effect of ZrO2 addition on sintering behavior and mechanical properties of both hot-pressed and pressureless-sintered B4C was investigated. The addition of ZrO2 improved the densification behavior of B4C remarkably via a reaction with the B4C to form ZrB2 at elevated temperatures. When B4C was densified at 2000 °C by hot pressing, only a small amount (approximately 2.5 vol%) of ZrO2 was necessary to achieve a full densification. Excellent mechanical properties (hardness, elastic modulus, flexural strength, and fracture toughness) were observed in those specimens. As the amount of ZrO2 was increased further, the mechanical properties were reduced, except for the fracture toughness, apparently due to the formation of too much ZrB2 in the specimen. Without the applied pressure, larger amounts of ZrO2 should be added to obtain a body with high relative density. When the B4C was sintered at 2175 °C with addition of 10 vol% ZrO2, the specimen has a density higher than 95% of the theoretical, and hardness and flexural strength of 25 GPa and 400 MPa, respectively.


Author(s):  
Sang Pill Lee ◽  
Yun Seok Shin ◽  
Jin Kyung Lee ◽  
Joon Hyun Lee ◽  
Jun Young Park

2014 ◽  
Vol 602-603 ◽  
pp. 197-201 ◽  
Author(s):  
Han Qin Liang ◽  
Xiu Min Yao ◽  
Hui Zhang ◽  
Xue Jian Liu ◽  
Zheng Ren Huang

Low fracture toughness of SiC ceramics limits their applications for the low reliability. Inclusion of second ceramic phase improves the toughness of SiC ceramics. In this presentation, SiC ceramics with 5wt% TiC was pressureless liquid phase sintered (LPS) with the additives of Al2O3 and Y2O3 to ~98% theoretical density at the temperature of 1920 °C for 1 hour. The TiC grains were well distributed and good for the uniform distribution of the liquid phase YAG in the SiC matrix, which resulted in the homogeneous microstructure with fine SiC grains. The existence of TiC benefited the formation of elongated α-SiC, which favored the bridging and deflection of cracks so that the fracture toughness was improved to some extent. Because the amount of TiC was so small that the inherent properties of SiC was not degraded. The flexural strength and Vickers hardness maintained similar with the LPS SiC without TiC. The phase compositions detected in the sample were SiC, YAG and TiC. And no solid-solution of SiC and TiC was revealed by the mapping of EDS.


Author(s):  
Gyeung Ho Kim ◽  
Mehmet Sarikaya ◽  
D. L. Milius ◽  
I. A. Aksay

Cermets are designed to optimize the mechanical properties of ceramics (hard and strong component) and metals (ductile and tough component) into one system. However, the processing of such systems is a problem in obtaining fully dense composite without deleterious reaction products. In the lightweight (2.65 g/cc) B4C-Al cermet, many of the processing problems have been circumvented. It is now possible to process fully dense B4C-Al cermet with tailored microstructures and achieve unique combination of mechanical properties (fracture strength of over 600 MPa and fracture toughness of 12 MPa-m1/2). In this paper, microstructure and fractography of B4C-Al cermets, tested under dynamic and static loading conditions, are described.The cermet is prepared by infiltration of Al at 1150°C into partially sintered B4C compact under vacuum to full density. Fracture surface replicas were prepared by using cellulose acetate and thin-film carbon deposition. Samples were observed with a Philips 3000 at 100 kV.


Author(s):  
K.L. More ◽  
R.A. Lowden

The mechanical properties of fiber-reinforced composites are directly related to the nature of the fiber-matrix bond. Fracture toughness is improved when debonding, crack deflection, and fiber pull-out occur which in turn depend on a weak interfacial bond. The interfacial characteristics of fiber-reinforced ceramics can be altered by applying thin coatings to the fibers prior to composite fabrication. In a previous study, Lowden and co-workers coated Nicalon fibers (Nippon Carbon Company) with silicon and carbon prior to chemical vapor infiltration with SiC and determined the influence of interfacial frictional stress on fracture phenomena. They found that the silicon-coated Nicalon fiber-reinforced SiC had low flexure strengths and brittle fracture whereas the composites containing carbon coated fibers exhibited improved strength and fracture toughness. In this study, coatings of boron or BN were applied to Nicalon fibers via chemical vapor deposition (CVD) and the fibers were subsequently incorporated in a SiC matrix. The fiber-matrix interfaces were characterized using transmission and scanning electron microscopy (TEM and SEM). Mechanical properties were determined and compared to those obtained for uncoated Nicalon fiber-reinforced SiC.


2013 ◽  
Vol 770 ◽  
pp. 308-311 ◽  
Author(s):  
Ming Dong Yi ◽  
Chong Hai Xu ◽  
Zhao Qiang Chen ◽  
Guang Yong Wu

A new nanomicro composite self-lubricating ceramic tool material was prepared with vacuum hot pressing technique. The effect of nanoAl2O3 powders on the microstructure and mechanical properties of nanomicro composite self-lubricating ceramic tool material was investigated. With the increase of nanoAl2O3 content, the hardness and fracture toughness first up then down. When the nanoAl2O3 content is 4 vol.%, the flexural strength, hardness and fracture toughness reaches 562 MPa, 8.46 MPa·m1/2 and 18.95 GPa, respectively. The microstructure and mechanical property of nanomicro composite self-lubricating ceramic tool material can be improved by the grain refinement strengthening of nanoAl2O3.


2012 ◽  
Vol 476-478 ◽  
pp. 1031-1035
Author(s):  
Wei Min Liu ◽  
Xing Ai ◽  
Jun Zhao ◽  
Yong Hui Zhou

Al2O3-TiC-ZrO2ceramic composites (ATZ) were fabricated by hot-pressed sintering. The phases and microstructure of the composites were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The relative density and mechanical properties (flexural strength, fracture toughness and Vicker’s hardness) of the composites were tested. The results show that the microstructure of the composites was the gray core-white rim. With the increase of sintering temperature, the relative density and mechanical properties of the composites increased first and then decreased. The composite sintered at 1705°C has the highest synthetical properties, and its relative density, flexural strength, fracture toughness and Vickers hardness are 98.3%,970MPa,6.0 MPa•m1/2and 20.5GPa, respectively.


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