Effect of Size for Micro-Scale Dimples on Surface under Lubricated Sliding Contact

2007 ◽  
Vol 345-346 ◽  
pp. 765-768 ◽  
Author(s):  
Young Hun Chae

The current study investigated the effect of micro-dimple size on reduction friction to understand the potential of friction reduction through micro-scale dimple to fabricate by photolithography on pin-on-disk test using flat-on-flat contact geometry. It was verified that the friction property with respect to the same pitch influences the size of dimple under lubricated sliding contact. Additionally, it was recognized from Stribeck curve that the friction property has a connection with the size of dimple. This can explain the relationship between the friction coefficient and a dimensionless parameter for lubrication condition. The friction property has an effect on the size of surface texture on reduction friction, not only because of the density of dimple, but also because of the ratio of diameter/pitch. A ratio of approximately 0.5 is recommended under the tested friction condition. It is suggested that the ratio of d/p is an important parameter for surface texture design.

2007 ◽  
Vol 345-346 ◽  
pp. 769-772 ◽  
Author(s):  
Young Hun Chae

Some surface patterns of tribological application are an attractive technology of engineered surface. Because of the friction reduction is considered to be necessary for improved efficiency of machine. This study was investigated for the effect of friction property for angles of micro-crosshatch groove surface pattern on bearing steel used pin-on-disk test. We obtain sample which can be fabricated by photolithography process. We discuss the friction property depended on an angle of crosshatch groove surface pattern. We can verify the lubrication mechanism as Stribeck curve which has a relationship between the friction coefficient and a dimensionless parameter under the lubrication condition. It was found that the friction coefficient was related to angle of crosshatch groove pattern on contact surface.


2011 ◽  
Vol 6 (7) ◽  
pp. 284-290 ◽  
Author(s):  
Auezhan Amanov ◽  
Young Sik Pyun ◽  
Bin Zhang ◽  
Jeong Hyeon Park ◽  
Jiri Nohava

Wear ◽  
2003 ◽  
Vol 254 (3-4) ◽  
pp. 356-363 ◽  
Author(s):  
Manabu Wakuda ◽  
Yukihiko Yamauchi ◽  
Shuzo Kanzaki ◽  
Yoshiteru Yasuda

Author(s):  
Mehdi Kazemi ◽  
Abdolreza Rahimi

Generally, interactions at surface asperities are the cause of wear. Two-Thirds of wear in industry occurs because of the abrasive or adhesive mechanisms. This research presents an analytical model for abrasion of additive manufactured Digital Light Processing products using pin-on-disk method. Particularly, the relationship between abrasion volume, normal load, and surface asperities’ angle is investigated. To verify the proposed mathematical model, the results of this model are verified with the practical experiments. Results show that the most influential parameters on abrasion rate are normal load and surface’s normal angle. Abrasion value increases linearly with increasing normal load. The maximum abrasion value occurs when the surface’s normal angle during fabrication is 45°. After the asperities are worn the abrasion volume is the same for all specimens with different surface’s normal angle. Though layer thickness does not directly affect the wear rate, but surface roughness tests show that layer thickness has a great impact on the quality of the abraded surface. When the thickness of the layers is high, the abraded surface has deeper valleys, and thus has a more negative skewness. This paper presents an original approach in abrasion behavior improvement of DLP parts which no research has been done on it so far; thus, bringing the AM one step closer to maturity.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1336
Author(s):  
Jorge Caessa ◽  
Todor Vuchkov ◽  
Talha Bin Yaqub ◽  
Albano Cavaleiro

Friction and wear contribute to high energetic losses that reduce the efficiency of mechanical systems. However, carbon alloyed transition metal dichalcogenide (TMD-C) coatings possess low friction coefficients in diverse environments and can self-adapt to various sliding conditions. Hence, in this investigation, a semi-industrial magnetron sputtering device, operated in direct current mode (DC), is utilized to deposit several molybdenum-selenium-carbon (Mo-Se-C) coatings with a carbon content up to 60 atomic % (at. %). Then, the carbon content influence on the final properties of the films is analysed using several structural, mechanical and tribological characterization techniques. With an increasing carbon content in the Mo-Se-C films, lower Se/Mo ratio, porosity and roughness appeared, while the hardness and compactness increased. Pin-on-disk (POD) experiments performed in humid air disclosed that the Mo-Se-C vs. nitrile butadiene rubber (NBR) friction is higher than Mo-Se-C vs. steel friction, and the coefficient of friction (CoF) is higher at 25 °C than at 200 °C, for both steel and NBR countersurfaces. In terms of wear, the Mo-Se-C coatings with 51 at. % C showed the lowest specific wear rates of all carbon content films when sliding against steel. The study shows the potential of TMD-based coatings for friction and wear reduction sliding against rubber.


2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yonghong Fu ◽  
Jie Yang ◽  
Hao Wang ◽  
Yuyang He

Purpose This study aims to investigate the efficacy of micro dimple in inhibiting stick-slip phenomenon on the sliding guideway. Design/methodology/approach In this study, micro-dimples were fabricated by laser on surfaces of steel disk and guideway. The disks and guideways were respectively performed pin-on-disk tribological tests and working condition experiments to study differences in lubrication condition and friction stability between textured and untextured surfaces. Findings Micro-dimples help reduce critical sliding speed that allows contact surfaces to enter in hydrodynamic lubrication regime. This increases hydrodynamic lubrication range and narrows speed range where stick-slip phenomenon can occur, enhancing sliding guideway’s adaptability for broader working conditions. Furthermore, friction stability on the textured surface improved, lowering the occurrence possibility of stick-slip phenomenon. Finally, difference between static and kinetic frictions on the textured surface is lower relative to the untextured surface, which decreases the critical velocity when the stick-slip phenomenon occurs. Originality/value The results indicate that laser-textured micro-dimples are significantly conducive to inhibit stick-slip phenomenon, thus providing smoother movement for the guideway and eventually increasing precision of the machine.


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