scholarly journals On the Microstructural, Mechanical and Tribological Properties of Mo-Se-C Coatings and Their Potential for Friction Reduction against Rubber

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1336
Author(s):  
Jorge Caessa ◽  
Todor Vuchkov ◽  
Talha Bin Yaqub ◽  
Albano Cavaleiro

Friction and wear contribute to high energetic losses that reduce the efficiency of mechanical systems. However, carbon alloyed transition metal dichalcogenide (TMD-C) coatings possess low friction coefficients in diverse environments and can self-adapt to various sliding conditions. Hence, in this investigation, a semi-industrial magnetron sputtering device, operated in direct current mode (DC), is utilized to deposit several molybdenum-selenium-carbon (Mo-Se-C) coatings with a carbon content up to 60 atomic % (at. %). Then, the carbon content influence on the final properties of the films is analysed using several structural, mechanical and tribological characterization techniques. With an increasing carbon content in the Mo-Se-C films, lower Se/Mo ratio, porosity and roughness appeared, while the hardness and compactness increased. Pin-on-disk (POD) experiments performed in humid air disclosed that the Mo-Se-C vs. nitrile butadiene rubber (NBR) friction is higher than Mo-Se-C vs. steel friction, and the coefficient of friction (CoF) is higher at 25 °C than at 200 °C, for both steel and NBR countersurfaces. In terms of wear, the Mo-Se-C coatings with 51 at. % C showed the lowest specific wear rates of all carbon content films when sliding against steel. The study shows the potential of TMD-based coatings for friction and wear reduction sliding against rubber.

2007 ◽  
Vol 280-283 ◽  
pp. 1319-1322 ◽  
Author(s):  
X. Tian ◽  
Bin Lin ◽  
W.L. Zhang

The friction and wear of the silicon carbide (SiC) and hot pressed silicon nitride (Si3N4) against zirconia (Y–TZP) sliding under dry friction and room temperature conditions were investigated with pin-on-disk tribometer at sliding speed of 0.56 m·s-1 and normal load of 50 N, 80 N and 120 N, respectively. It was found that, the coefficient of friction and wear rate are dependent on the test duration as well as the normal load. Through analyzing and comparing, the wear rates of the two frictional couples both are in the 10-6 mm3 (N·m)-1. Based on the variety regulation of the wear maps, the wear mechanisms of the two couples were analyzed. Between the two couples, the friction and wear characteristics of the SiC/ZrO2 couple are better than the Si3N4/ZrO2 couple’s.


2021 ◽  
pp. 36-40
Author(s):  
F.F. Yusubov

Tribotechnical indicators of environmentally friendly frictional composite materials with phenol-formaldehyde matrix are studied. Friction tests were carried out on a MMW-1 vertical tribometer according to the pin-on-disk scheme. Keywords: brake pads, composites, friction and wear, plasticizers, degradation, porosity. [email protected]


2012 ◽  
Vol 32 (3) ◽  
Author(s):  
Huseyin Unal ◽  
Mehmet Kurt ◽  
Abdullah Mimaroglu

Abstract Polyamide-imide (PAI) polymer is a high-temperature resistant polymer, which is used as contact breaker material because of its high electrical insulation property. The working conditions of contact breakers arise from the wear and friction problem conditions of these materials. Therefore, the tribological behavior of PAI polymer is important. In this study, the friction and wear performance of pure PAI polymer and PAI composite [PAI+12% graphite+3% polytetrafluoroethylene (PTFE)] were studied in two different cooling environmental conditions (with and without air cooling). Wear tests were carried out with the configuration of a polymer pin, on a rotating AISI 316 L stainless steel disc. Test conditions were atmospheric conditions, 50 N, 100 N, and 150 N loads and 0.5, 1.0, 2.0 and 3.0 m/s sliding speeds. For sliding without air cooling and sliding with air cooling, the results show that the coefficient of friction and wear rates for pure PAI and PAI+12% graphite+3% PTFE composite, slightly decrease and increase with the increase in applied load and sliding speed values, respectively. In addition, for the range of loads and sliding speeds of this study, low coefficients of friction and high specific wear rates are registered at sliding under air cooling conditions. Finally, the wear mechanism includes adhesive and abrasive processes.


Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1589 ◽  
Author(s):  
Mazin Tahir ◽  
Abdul Samad Mohammed ◽  
Umar Azam Muhammad

The effect of various operational factors, such as sliding speed, normal load and temperature on the tribological properties of Date palm fruit syrup (DPFS) as an environmentally friendly lubricant, is investigated. Ball-on-disc wear tests are conducted on mild steel samples in the presence of DPFS as a lubricant under different conditions and the coefficient of friction and wear rate are measured. Scanning electron microscopy, stylus profilometry, and Fourier transform infrared spectroscopy are used to evaluate the wear tracks to determine the underlying wear mechanisms. Results showed that DPFS has excellent tribological properties in terms of low friction and low wear rates making it a potential candidate to be used as a lubricant in tribological applications.


1986 ◽  
Vol 108 (1) ◽  
pp. 9-15 ◽  
Author(s):  
T. Hisakado

Assuming that harder asperities sliding on a flat surface were semicylindrical with the hemispherical ends, whose surface consisted of a series of spherical micro-asperities, effects of the number of contact points n, total area Sp of the cross-sections of grooves ploughed by harder asperities and depth of plastic zone on the coefficient of friction and wear for ceramics were theoretically analyzed. To verify theory, wear tests with various ceramic pins and a Si3N4 disk were carried out at a sliding speed of 1.63 m/s and under load of 0.98 N with no lubrication. The sizes of wear scratches on the worn surfaces were measured by means of a Talysurf and SEM photographs. The wear rates of the pins and Si3N4 disks increased with an increase in the mean cross-sectional area Sp/n of the scratches. This trend agreed with the theoretical results, which also showed that the Sp values were proportional to the wear rates. Theory also indicated the existence of a new criterion applicable to estimation of the wear rate.


2019 ◽  
pp. 1-12
Author(s):  
C. F. Onyeanusi ◽  
S. C. Nwigbo ◽  
N. B. Anosike ◽  
C. A. Nwajude

Friction and wear control of movable parts in machines remain a critical challenge in the industries. Determination of measurement to control this often involves both the material and the lubricant. A wear test experiment using pin-on-disk apparatus to determine the wear pattern on a sample of aluminium and copper materials, lubricated with vegetable oil of palm kernel origin was conducted. Wear parameters, which include frictional coefficient, wear rate, and heat generation (temperature) were evaluated alongside thermal stress-strains on the pin on disk. Results showed that under the same conditions, the coefficient of friction reduces with the application of lubricant up to 84% and 7% for aluminium and copper respectively. The wear pattern for both materials when lubricated were evaluated and compared with dry condition to establish the relationships.


2016 ◽  
Vol 78 (9-2) ◽  
Author(s):  
Nurul Farhanah Azman ◽  
Syahrullail Samion ◽  
Erween Abd Rahim

Vegetable oils have recently received worldwide attention for their use as a lubricant base stock that has numerous advantages, including their environmental friendliness. In this study, a refined, bleached and deodorised palm stearin was selected as the base lubricant, and its friction and wear performance were investigated with a pin-on-disk tribotester. The effect of zinc dialkyl-dithiophosphate (ZDDP) additive in concentrations of 1wt%, 3wt% and 5wt% on friction and wear performance were evaluated. Commercial semi-synthetic oil SAE 15W50 was used for comparison purposes. The experiments were conducted at a sliding speed of 1.5 m/s under a normal force of 9.81 N for 60 min. Results show that an increase in ZDDP concentrations improved both friction reduction and wear performance of the lubricant. The coefficient of friction (COF) of RBD palm stearin was reduced approximately at 71% when 5wt% of ZDDP was added and it shows that the friction reduction performance of PS+5wt% (COF=0.039) was comparable to SAE 15W50 (COF=0.035). While, wear coefficient of RBD palm stearin was reduced significantly from 2.08 × 10−3 to 8.89 x 10−5 when 5wt% ZDDP additive was added and it shows that the wear performance of PS+5wt% was better than that of SAE 15W50, 1.94 x 10−4. Further analysis of the wear worn surface with a high-resolution optical microscope was also conducted with a surface profilometer to examine the metallurgy of the pin surface and the roughness of the pin.  


2011 ◽  
Vol 306-307 ◽  
pp. 802-807
Author(s):  
Yan Jun Wang ◽  
Bin Wang ◽  
Li Ying Yang ◽  
Shou Ren Wang

Powder metallurgy derived microporous Al2O3/FeCrWMoV metal ceramic preforms were infiltrated with 60Pb40Sn based solid lubricants to create almost fully dense self-lubrication composites. By means of scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDS), it was found that 60Pb40Sn-based solid lubricants are well dispersed and embedded in the Al2O3/FeCrWMoV matrix. The friction and wear behaviors of the composites sliding against ZrO2 ceramic from ambient to 800 °C were investigated using a pin-on-disk wear tester.The results showed that the composites exhibited self-lubricating properties at elevated temperatures up to 700 °C. The friction coefficients of less than 0.27 at 600 °C and wear rates of 6×10−6 mm3/N m are obtained when rubbing against ZrO2 ceramic under a normal load of 50 N and a sliding speed of 0.139m/s for 2 hours. The occurrences of lower friction coefficient and plateau in wear rate have been related to the formation of a film of lubricant almost covered entirely the substrate beneath.


1980 ◽  
Vol 102 (2) ◽  
pp. 236-245 ◽  
Author(s):  
J. K. Lancaster ◽  
D. Play ◽  
M. Godet ◽  
A. P. Verrall ◽  
R. Waghorne

Dry bearing tests have been made with a PTFE fibre/glass fibre/phenolic resin composite against stainless steel to examine the influence of time of sliding, counterface roughness and load. The worn surfaces were examined by optical and scanning electron microscopy, energy dispersive analysis of X-rays (EDAX) and X-ray photoelectron spectroscopy (ESCA). It is shown that the coefficient of friction and the rate of wear are strongly influenced by the formation of third bodies on both sliding surfaces. The structure and composition of these third bodies depend on the time of sliding and the load, but are independent of counterface roughness. Wear of the PTFE composite appears to occur on several scales, and considerable degradation of PTFE is evident within the third body (transfer film) on the counterface. The significance of these observations to the measured friction and wear rates is discussed.


Lubricants ◽  
2019 ◽  
Vol 7 (3) ◽  
pp. 25 ◽  
Author(s):  
Emad Omrani ◽  
Pradeep Menezes ◽  
Pradeep Rohatgi

The tribological behavior of graphene and graphite as additives in canola oil was investigated with a pin-on-disk tribometer. The wear surfaces of the aluminum pins lubricated with the additive-containing canola oil were analyzed by scanning electron microscopy (SEM). It was found that graphene and graphite as additives in oil show a lower coefficient of friction and wear rate in comparison with neat canola oil. The graphene sheets are more effective than graphite flakes to reduce friction and wear. In addition, there is a proper concentration where the coefficient of friction (COF) and wear are in minimum value. The optimal concentration of the additive in canola oil is about 0.7 wt %. Therefore, the load-carrying capacity and antiwear ability of the lubricating oil are improved. Moreover, the worn surface of aluminum pins is smother in the presence of solid lubricant rather than neat oil.


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