System of Automatic Correction and Measurement for Hypoid Gears

2011 ◽  
Vol 464 ◽  
pp. 155-158 ◽  
Author(s):  
Tian Xing Li ◽  
Xiao Zhong Deng ◽  
Zhen Shan Gao ◽  
Ju Bo Li

The system of automatic correction and deviation measurement of hypoid gears is the basic platform for the digital closed-loop manufacturing technology. Based on the gear measuring center and the numerical controlled gear milling machine, a measurement and correction system is developed by the application of Visual C++ and Fortran. The architecture and the implement of the main modules are elaborated. Experiments and applications indicate that the tooth surface deviation can be effectively reduced by the system of automatic correction and measurement, and the stability of tooth surface precision and manufacturing quality is improved. It would provide the foundation for the digitalization of manufacture and quality control of hypoid gears.

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Chengcheng Liang ◽  
Chaosheng Song ◽  
Caichao Zhu ◽  
Yawen Wang ◽  
Siyuan Liu ◽  
...  

Abstract Tool errors are inevitable in an actual gear-manufacturing environment and may directly affect the accuracy of machined tooth surfaces. In this paper, tool errors including spheric radius, pressure angle, rake angle, regrind angle, and cutting side relief angle errors for three-face blade are defined and considered to establish the accurate tooth surface mathematical model for face-hobbed hypoid gears based on the manufacturing process and the meshing theory. The simulation flowchart for tooth surface modeling and tooth surface topography deviation analysis are proposed and performed. Results show that the tooth surface deviation is positive with positive spheric radius and rake angle errors and contrary results can be found for other three tool errors. In addition, the impact of the pressure angle error is the strongest. In addition, the rake angle error has the weakest effect and the influence of spheric radius error on the tooth surface deviation is unsubstantial. For location of tooth surface deviation, the maximum deviation is at the top on the heel and the minimum deviation is at the middle on the toe for spheric radius error. The maximum and minimum deviations are at the top and the middle tooth on the heel for other factors, respectively.


2003 ◽  
Vol 125 (2) ◽  
pp. 351-355 ◽  
Author(s):  
Jun-Long Wu ◽  
Chia-Chang Liu ◽  
Chung-Biau Tsay ◽  
Shigeyoshi Nagata

Crossed-axis helical gears and hypoid gears are two conventional crossed-axis power transmission devices. Helipoid gears, a novel gear proposed herein, possess the merits of the crossed-axis helical and hypoid gears. A mathematical model of the proposed helipoid gear cut by shapers is also derived according to the cutting mechanism and the theory of gearing. The investigation shows that the tooth surface varies with the number of teeth of the shaper. Computer graphs of the helipoid gear are presented according to the developed gear mathematical model, and the tooth surface deviations due to the number of teeth of the shaper are also investigated.


1986 ◽  
Vol 51 (6) ◽  
pp. 1259-1267
Author(s):  
Josef Horák ◽  
Petr Beránek

A simulation apparatus for the experimental study of the methods of control of batch reactors is devised. In this apparatus, the production of heat by an exothermic reaction is replaced by electric heating controlled by a computer in a closed loop; the reactor is cooled with an external cooler whose dynamic properties can be varied while keeping the heat exchange area constant. The effect of the cooler geometry on its dynamic properties is investigated and the effect of the cooler inertia on the stability and safety of the on-off temperature control in the unstable pseudostationary state is examined.


Author(s):  
Shun-xing Wu ◽  
Hong-zhi Yan ◽  
Zhi-yong Wang ◽  
Ren-gui Bi ◽  
Zhi Chen ◽  
...  

Author(s):  
Yiqi Xu

This paper studies the attitude-tracking control problem of spacecraft considering on-orbit refuelling. A time-varying inertia model is developed for spacecraft on-orbit refuelling, which actually includes two processes: fuel in the transfer pipe and fuel in the tank. Based upon the inertia model, an adaptive attitude-tracking controller is derived to guarantee the stability of the resulted closed-loop system, as well as asymptotic convergence of the attitude-tracking errors, despite performing refuelling operations. Finally, numerical simulations illustrate the effectiveness and performance of the proposed control scheme.


1998 ◽  
Vol 120 (3) ◽  
pp. 441-447 ◽  
Author(s):  
K. Kawasaki ◽  
H. Tamura

In this paper, a duplex spread blade method for cutting hypoid gears with modified tooth surface is proposed. The duplex spread blade method provides a rapid and economical manufacturing method because both the ring gear and pinion are cut by a spread blade method. In the proposed method, the nongenerated ring gear is manufactured with cutting edge that is altered from the usual straight line to a circular arc with a large radius of curvature and the circular arc cutting edge produces a modified tooth surface. The pinion is generated by a cutter with straight cutting edges as usual. The main procedure of this method is the determination of the cutter specifications and machine settings. The proposed method was validated by gear manufacture.


Author(s):  
Daniel R. Marshall ◽  
Eric M. Fray ◽  
James D. Mueller ◽  
L. Martin Courtney ◽  
John C. Podlesny ◽  
...  

2004 ◽  
Vol 127 (4) ◽  
pp. 646-655 ◽  
Author(s):  
Vilmos Simon

A method for the determination of optimal tooth modifications in hypoid gears based on improved load distribution and reduced transmission errors is presented. The modifications are introduced into the pinion tooth surface by using a cutter with bicircular profile and optimal diameter. In the optimization of tool parameters the influence of shaft misalignments of the mating members is included. As the result of these modifications a point contact of the meshed teeth surfaces appears instead of line contact; the hypoid gear pair becomes mismatched. By using the method presented in (Simon, V., 2000, “Load Distribution in Hypoid Gears,” ASME J. Mech. Des., 122, pp. 529–535) the influence of tooth modifications introduced on tooth contact and transmission errors is investigated. Based on the results that was obtained the radii and position of circular tool profile arcs and the diameter of the cutter for pinion teeth generation were optimized. By applying the optimal tool parameters, the maximum tooth contact pressure is reduced by 16.22% and the angular position error of the driven gear by 178.72%, in regard to the hypoid gear pair with a pinion manufactured by a cutter of straight-sided profile and of diameter determined by the commonly used methods.


Author(s):  
Shubo Yang ◽  
Xi Wang

Limit protection, which frequently exists as an auxiliary part in control systems, is not the primary motive of control but is a necessary guarantee of safety. As in the case of aircraft engine control, the main objective is to provide the desired thrust based on the position of the throttle; nevertheless, limit protection is indispensable to keep the engine operating within limits. There are plenty of candidates that can be applied to design the regulators for limit protection. PID control with gain-scheduling technique has been used for decades in the aerospace industry. This classic approach suggests linearizing the original nonlinear model at different power-level points, developing PID controllers correspondingly, and then scheduling the linear time-invariant (LTI) controllers according to system states. Sliding mode control (SMC) is well-known with mature theories and numerous successful applications. With the one-sided convergence property, SMC is especially suitable for limit protection tasks. In the case of aircraft engine control, SMC regulators have been developed to supplant traditional linear regulators, where SMC can strictly keep relevant outputs within their limits and improve the control performance. In aircraft engine control field, we all know that the plant is a nonlinear system. However, the present design of the sliding controller is carried out with linear models, which severely restricts the valid scope of the controller. Even if the gain scheduling technique is adopted, the stability of the whole systems cannot be theoretically proved. Research of linear parameter varying (LPV) system throws light on a class of nonlinear control problems. In present works, we propose a controller design method based on the LPV model to solve the engines control problem and achieve considerable effectiveness. In this paper, we discuss the design of a sliding controller for limit protection task of aircraft engines, the plant of which is described as an LPV system instead of LTI models. We define the sliding surface as tracking errors and, with the aid of vertex property, present the stability analysis of the closed-loop system on the sliding surface. An SMC law is designed to guarantee that the closed-loop system is globally attracted to the sliding surface. Hot day (ISA+30° C) takeoff simulations based on a reliable turbofan model are presented, which test the proposed method for temperature protection and verify its stability and effectiveness.


1985 ◽  
Vol 107 (4) ◽  
pp. 826-832 ◽  
Author(s):  
K. Chen

The stability of natural convection flows in single-phase closed-loop thermosyphons is investigated. The thermosyphons considered in the present analysis are fluid-filled tubes bent into rectangular shapes. The fluid is heated over the lower horizontal segment and cooled over the upper horizontal segment. Analytical and numerical solutions are presented for a range of loop aspect ratios and radii for both laminar and turbulent flows. It is found that the steady-state results for thermosyphons with different aspect ratios and radii can be expressed in terms of a single dimensionless parameter. When this parameter is less than a critical value, the flow is always stable. Above this critical point, oscillatory instability exists for a narrow range of a friction parameter. The calculated neutral stability conditions show that the flow is least stable when the aspect ratio of the loop approaches unity. The frequency of the convection-induced oscillation is slightly higher than the angular frequency of a fluid particle traveling along the loop.


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