Simulation of Cracks in Fiber Reinforced Composite Plate

2011 ◽  
Vol 471-472 ◽  
pp. 892-897 ◽  
Author(s):  
Pramod Kumar ◽  
Ashish Kakyal

Material flaws, pre-cracks and crack initiation due to cyclic loading often lead to undetected crack propagation in commercial structures like aircraft components, automotive parts and computer motherboard. Cyclic loading can make the crack grow large into any shape with an arbitrary orientation, depending on the structure geometry, boundary and loading conditions. Since crack propagation in many cases may lead to catastrophic failure with human and monetary loss as a result, it is important to enable crack growth prediction at all stages of development and during maintenance in order to prevent such scenarios. Micro mechanical approach is used for modelling the crack in composite materials. Crack propagation in a single edge crack plate is carried out by using FEM analysis. 2D model is analysed to determine the crack growth. The crack propagation rate, stress intensity factor and strain energy release rate are predicted by varying the crack length in fiber reinforced epoxy composite using NISA/ENDURE.

Author(s):  
Tatsuru Misawa ◽  
Takanori Kitada ◽  
Takao Nakamura

Abstract It has been clarified that the fatigue life is decreased in the fatigue test of high-temperature and high-pressure water that simulates PWR reactor coolant environment compared to that in the atmosphere. Temperature, strain rates, dissolved oxygen concentration, etc. affect the decrease of fatigue life. The influence of crack growth behavior on the fatigue life of Type 316 austenitic stainless steel [1] in simulated PWR reactor coolant environment of different temperatures was investigated in this study. Fatigue tests were conducted under different temperatures (200°C and 325°C) in a simulated PWR reactor coolant environment with interrupting, and cracks generated on the specimen surface were observed with two-step replica method. From the results of observation, the influence of crack growth behavior in different temperatures on the fatigue life was clarified. As a result, it was confirmed that the decrease of the fatigue life due to high temperature is mainly caused by the acceleration of crack propagation rate in the depth direction by the increase of crack coalescence frequency due to the increase of crack initiation number and crack propagation rate in the length direction.


2012 ◽  
Vol 06 ◽  
pp. 282-287
Author(s):  
SATOSHI FUKUI ◽  
DAISUKE YONEKURA ◽  
RI-ICHI MURAKAMI

In our previous study, we examined the influence of the fatigue properties of the stainless steel coated with TiN film and clarified the influence of TiN coating and the surface roughness on the fatigue property. In this study, the four point bending fatigue crack growth tests were carried out for martensitic stainless steel coated with TiN film deposited by arc ion plating method in order to investigate the effect of surface finishing on the fatigue crack behavior for film coated material. The fatigue crack growth behavior was evaluated using the replica method. As a result, the crack propagation rate of mirror polished specimens were lower than that of rough surface specimens. The crack propagation rate was especially decreased for TiN coatings deposited on the mirror polished substrate. The surface roughness near the crack initiation site increased after fatigue test. It concludes that the surface roughness of substrate influences crack propagation rate and the deposition of TiN film affected influenced crack propagation rate and fatigue strength when the surface roughness of substrate is small enough.


2012 ◽  
Vol 463-464 ◽  
pp. 435-438
Author(s):  
Fei Liu ◽  
De Zhi Zeng ◽  
Jian Hong Fu ◽  
Xiao Ming Li ◽  
Fu Zhi Lv ◽  
...  

Average impact energy of 4145H steel and X new type drilling collar steel satisfied the standard of “SYT5144-2007 Drilling collar” and “API SPEC7”. With temperature getting down, impact energy of 4145H steel decreased, impact energy Cof X drilling collar steel is a lot higher than 4145H steel, crack propagation energy and crack propagation energy/impact energy ratio decreased. Lower temperature leads to higher crack propagation rate. The crack propagation energy of 4145H is lower than X drilling collar steel. The crack propagation energy/impact energy ratios of X drilling collar steel are at least 3% higher than 4145H for different temperature. In drilling, crack growth rate in X DC was slower than 4145H DC, crack growth rate was fast, and the DC was easy to fracture in low temperature


1978 ◽  
Vol 100 (1) ◽  
pp. 32-38 ◽  
Author(s):  
N. J. Pfeiffer ◽  
J. A. Alic

Rates of fatigue crack propagation have been determined for adhesively bonded 7075-T6 laminates having a crack divider geometry. Two lamina thicknesses were used, the resulting laminates having either 8 or 22 layers. Crack growth rates were generally within the same range as for monolithic 7076-T6 alloy, and were somewhat slower in the 22-layer laminates than in those with 8 layers. Instances of decreasing crack propagation rate with increasing stress intensity amplitude, as well as of crack arrest, were observed. These are interpreted in terms of interactions between the layers during the progressive transition from a flat mode of crack growth to a slant mode.


2018 ◽  
Vol 165 ◽  
pp. 13012
Author(s):  
Christian Busse ◽  
Frans Palmert ◽  
Paul Wawrzynek ◽  
Björn Sjödin ◽  
David Gustafsson ◽  
...  

Single-crystal nickel-base superalloys are often used in the hot sections of gas turbines due to their good mechanical properties at high temperatures such as enhanced creep resistance. However, the anisotropic material properties of these materials bring many difficulties in terms of modelling and crack growth prediction. Cracks tend to switch cracking mode from Mode I cracking to crystallographic cracking. Crystallographic crack growth is often associated with a decrease in crack propagation life compared to Mode I cracking and this must be taken into account for reliable component lifing. In this paper a method to evaluate the crystallographic crack propagation rate related to a crystallographic crack driving force parameter is presented. The crystallographic crack growth rate is determined by an evaluation of heat tints on the fracture surface of a specimen subjected to fatigue loading. The complicated crack geometry including two crystallographic crack fronts is modelled in a three dimensional finite element context. The crack driving force parameter is determined by calculating anisotropic stress intensity factors along the two crystallographic crack fronts by finite-element simulations and post-processing the data in a fracture mechanics tool that resolves the stress intensity factors on the crystallographic slip planes in the slip directions. The evaluated crack propagation rate shows a good correlation for both considered crystallographic cracks fronts.


2014 ◽  
Vol 891-892 ◽  
pp. 759-764 ◽  
Author(s):  
Erik Lundström ◽  
Kjell Simonsson ◽  
Tomas Månsson ◽  
David Gustafsson

Gas turbine operating cycles at high temperatures often consist of load reversals mixed with hold times; the latter occurring either as cruise for aero engines or at continuous power output for land based turbines, but also at low frequency loading conditions, e.g. slow “ramp up” of engine thrust. The hold time conditions cause the crack to grow by intergranular fracture due to material damage near the crack tip, thus rapidly increasing the crack growth rate. Since the damaged zone will affect the crack propagation rate due to cyclic loadings as well, the complete load history of a component therefore has to be considered. The crack propagation model presented in this paper is based on the damaged zone concept, and considers the history effect in the form of damaged zone build up during hold times, and subsequent destruction as the crack propagates onwards by rapidly applied load reversals. By incorporating crack closure for handling different R-values, an aero engine component spectrum is evaluated for a surface crack at 550 °C. The result shows a good correlation to model simulation, despite the complexity of the load spectrum.


2012 ◽  
Vol 594-597 ◽  
pp. 1005-1008 ◽  
Author(s):  
Li Xiong Gu ◽  
Zhong Yong Xu ◽  
Zhi Fang Liu

In this paper, the fracture toughness of materials, , effects on fatigue crack propagation that can be quantified using the dynamical coefficient mechanics (DCM) model. And we can not only change the material with high value, but also should take other methods into consideration to decrease the fatigue crack growth (FCG) rate when replacing material can’t obviously decrease the FCG rate, which were examined objectively by the test results from literature.


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