Analytical Method of the Rolling Resistance of Radial Tire Base on ANSYS

2012 ◽  
Vol 501 ◽  
pp. 259-262
Author(s):  
Ze Peng Wang ◽  
Jia Na Ke ◽  
Lian Xiang Ma

Rolling resistance can impact on the fuel economy and dynamics of automobile. Numerical simulation can predict the rolling resistance and reduce the experimental cost. So, a simulation model was established base on ANSYS to compute the rolling resistance. Firstly, the 3D model finite element model of a radial tire was setup to solve the strain and stress of a rolling tire. Secondly ,the temperature field of tire was analyzed in line with the analytical result of the strain and stress. Thirdly, the rolling energy loss was calculated to solve the rolling resistance. The simulation method is conducive to the structural design of tire and computation or prediction of the rolling resistance of tire.

2015 ◽  
Vol 719-720 ◽  
pp. 55-58
Author(s):  
Yan Ling Zhao ◽  
Xue Song Yang ◽  
Zi Yan Yun ◽  
Hong Bo Wang ◽  
Guan Hong Xu

Aiming at the problem that temperature filed changes can lead to edge cracks emerge to Al-Si alloy 4004 in the process of hot rolling, in this paper, finite element model of temperature field variations in the process of rolling have been established by the method of finite element numerical simulation. The relationship between temperature field variations and edge crack defects has been analyzed. The results show that temperature field of rolled piece is gradient variations, low in the center and high in the edge, metal accumulation in the edge, leading to stress concentration and forming cracks source, resulting in edge cracks arising in edge of roller piece. Finally, the reliability and accuracy of the numerical simulation method have been verified by hot-rolled tests and tensile tests. All the studies provide ideas for theoretical analysis of temperature variation during hot rolling and have important significance on improve the quality of products.


2010 ◽  
Vol 156-157 ◽  
pp. 592-595 ◽  
Author(s):  
Ze Peng Wang ◽  
Qian Xiang Ji

A simulation model is established base on ANSYS software in line with the generating mechanism of the rolling resistance, and then the analytical process of rolling resistance is present. Fourier Series is applied to fit the strain and stress, and order 31 Fourier function is chosen to fit the curves of stress and strain of each element in the rolling course of tire. 2D and 3D finite element model of a 7.00-14 16 PR bias tire is established to solve the strain and stress in a rolling cycle. The rolling resistance of 7.00-14 16 PR bias tire in the case of the rated working condition is simulated and compared with the related empirical equation. The simulation result is basically consistent with that obtained by the empirical equation. The simulation method is conducive to the structural design of tire and computation or prediction of rolling resistance of tire.


Author(s):  
Shaolin Chen ◽  
Hong Zhang ◽  
Liaoping Hu ◽  
Guangqing He ◽  
Fen Lei ◽  
...  

The fatigue life of turbine housing is an important index to measure the reliability of a radial turbocharger. The increase in turbine inlet temperatures in the last few years has resulted in a decrease in the fatigue life of turbine housing. A simulation method and experimental verification are required to predict the life of a turbine housing in the early design and development process precisely. The temperature field distribution of the turbine housing is calculated using the steady-state bidirectional coupled conjugate heat transfer method. Next, the temperature field results are considered as the boundary for calculating the turbine housing temperature and thermomechanical strain, and then, the thermomechanical strain of the turbine housing is determined. Infrared and digital image correlations are used to measure the turbine housing surface temperature and total thermomechanical strain. Compared to the numerical solution, the maximum temperature RMS (Root Mean Square) error of the monitoring point in the monitoring area is only 3.5%; the maximum strain RMS error reached 11%. Experimental results of temperature field test and strain measurement test show that the testing temperature and total strain results are approximately equal to the solution of the numerical simulation. Based on the comparison between the numerical calculation and experimental results, the numerical simulation and test results were found to be in good agreement. The experimental and simulation results of this method can be used as the temperature and strain (stress) boundaries for subsequent thermomechanical fatigue (TMF) simulation analysis of the turbine housing.


2013 ◽  
Vol 711 ◽  
pp. 209-213 ◽  
Author(s):  
Nai Fei Ren ◽  
Lei Jia ◽  
Dian Wang

Using APDL programming language, an appropriate finite element model is created and the moving cyclic loads of Gauss heat source are realized. From the detailed qualitative analysis of the results, the variety laws of temperature field in indirect SLS are obtained. Plot results at different moments, temperature cyclic curves of key points and the curves of depth of fusion and width of fusion on the set paths, are of important guiding significance for subsequent physical experiments.


2008 ◽  
Vol 575-578 ◽  
pp. 660-665 ◽  
Author(s):  
Hong Ye ◽  
Yi Luo ◽  
Zhong Lin Yan ◽  
Bin Shen

Magnesium alloys are being increasingly used in automotive and aerospace structures. In this study, welding of AZ61 magnesium alloy with 10 mm thickness was carried out using vacuum electron beam welding (EBW). By using the finite element model and the 3D moving double ellipsoid heat source model, numerical simulation method was employed to study the influence of the electron beam current on the temperature field of welding process and weld penetration. The microstructure and microhardness of weld joint obtained by the optimized vacuum EBW process had been investigated in detail. The results show that the numerical simulation result basically matches the experimental result. A favorable joint had been obtained by EBW for AZ61 magnesium alloy, in which heat affected zone was not evident, the fusion zone (FZ) consisted of fine-equiaxed grain. The weld hardness was greater than that of the base metal.


2013 ◽  
Vol 275-277 ◽  
pp. 278-281 ◽  
Author(s):  
Hai Yan Zhu ◽  
Jing Gen Deng ◽  
Song Yang Li ◽  
Zi Jian Chen ◽  
Wei Yan ◽  
...  

Considering the combined action of the fluid penetration and the casing, the seepage coupled deformation finite element model of the highly deviated casing perforation well is established by using the tensile strength failure criterion and applied on the BZ25-1 oil filed. The results show that the increasing of the perforation angle and the well azimuth and the decreasing of the inclination would lead to a higher fracture initiation pressure. The fracture initiation point always locates on the wellbore face when the influence of the casing is considered. When the casing is ignored: when the perforation angle is 0°-45°, the fracture initiation point locates on the root of the tunnel; when the angle is 45°-90°, the fracture initiation point may be on the wellbore face or the perforation biased toward the maximum horizontal stress direction; when the angle is near to 90°, the hydraulic fracturing difficultly fractures the rock through the perforation tunnels. The laboratory hydraulic fracturing simulation experiments of 45° deviated well are carried through 400mm3 cement specimen so as to obtain the fracture initiation point and geometric shape under different perforation angles, the results verify the accuracy of the numerical simulation method.


2021 ◽  
Vol 233 ◽  
pp. 04046
Author(s):  
Changhao Zhang ◽  
Hu Li ◽  
Jianyu Yang ◽  
Huawei Lu ◽  
Peng Su

According to the structural characteristics of thin-walled parts, a model slicing method is proposed, and its mathematical process is established. The three-dimensional transient temperature field in the process of synchronous powder feeding laser cladding is studied and verified by numerical simulation method, and the thin-walled parts formed by later experimental processing are processed by the results of numerical simulation. Using the simulation results of temperature field as the basis for optimizing the processing parameters, the forming path of thin-walled parts is programmed and optimized, and the experimental verification shows the reliability of this method.


2021 ◽  
Author(s):  
Long Ma ◽  
Ping Ai ◽  
ChuanSheng Xiong

Abstract Aiming at the low simulation accuracy of the numerical simulation method of the joint response of the super-large section underground comprehensive pipeline gallery under the current complicated geological conditions, a numerical simulation method of the joint response of the super-large section underground comprehensive pipe gallery joint response under the complicated geological conditions based on the finite element model was proposed. According to the analysis process for the super-large section underground comprehensive pipe gallery, the viscous boundary of the comprehensive pipe gallery is determined. Additionally, by analyzing soil and structural parameters, the optimal combined dynamic boundary is used as the model boundary. The HSS model is used to describe the constitutive structure of the soil, and by improving the Goodman element to describe the contact surface of the model, the finite element model of the joint response of the comprehensive pipe gallery is constructed. Furthermore, based on the internal force balance and deformation coordination conditions, considering the influence of the deformation shape of the joint joints and the elongation of the prestressed tendons on the finite element model, the response model of the integrated pipe gallery joint is optimized. Experimental results show that the proposed method has higher numerical simulation accuracy.


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