Size Effect of PHE Prototype on High-Temperature Structural Integrity

2012 ◽  
Vol 525-526 ◽  
pp. 461-464
Author(s):  
Kee Nam Song
Keyword(s):  
High Temperature ◽  
Size Effect ◽  
Performance Test ◽  
Structural Integrity ◽  
Small Scale ◽  
Nitrogen Gas ◽  
Medium Scale ◽  
Normal Test ◽  
Production Of Hydrogen ◽  
Gas Loop

PHE (Process Heat Exchanger) is a key component for transferring the high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for massive production of hydrogen. Recently, Korea Atomic Energy Research Institute (KAERI) has manufactured a small-scale and a medium-scale PHE prototype made of Hastelloy-X of high-temperature alloy and a performance test on the PHE prototype is scheduled in a small-scale nitrogen gas loop established at KAERI. In this study, in order to compare the high-temperature structural integrity of the PHE prototypes under the normal test condition of the gas loop, high-temperature structural analyses on the PHE prototypes were carried out and the analyses results were compared to each other. As a result of comparisons, the high-temperature structural integrity of the medium-scale PHE prototype gets worse due to higher thermal expansion by a size effect.

Comparisons of High-Temperature Structural Analysis Results on the Medium-Scale PHE Prototype under the Steady-State and Trip Conditions of a Small-Scale Gas Loop

2012 ◽  
Vol 525-526 ◽  
pp. 5-8
Author(s):  
Kee Nam Song ◽  
S.D. Hong ◽  
H.Y. Park
Keyword(s):  
Steady State ◽  
High Temperature ◽  
Performance Test ◽  
Structural Integrity ◽  
Small Scale ◽  
Nitrogen Gas ◽  
Hastelloy X ◽  
Medium Scale ◽  
Production Of Hydrogen ◽  
Gas Loop

PHE (Process Heat Exchanger) is a key component for transferring the high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for massive production of hydrogen. Recently, Korea Atomic Energy Research Institute (KAERI) has manufactured a medium-scale PHE prototype made of Hastelloy-X of high-temperature alloy and a performance test on the PHE prototype is scheduled in a small-scale nitrogen gas loop established at KAERI. In this study, in order to evaluate the high-temperature structural integrity of the PHE prototype under the steady-state and trip conditions of the gas loop before the performance test on the PHE prototype, elastic and elastic-plastic structural analyses on the PHE prototype were carried out and the analyses results were compared each other.

High-Temperature Structural Analysis on the Small-Scale PHE Prototype

2012 ◽  
Vol 525-526 ◽  
pp. 465-468
Author(s):  
Kee Nam Song
Keyword(s):  
High Temperature ◽  
Structural Analysis ◽  
Performance Test ◽  
Structural Integrity ◽  
Small Scale ◽  
Nitrogen Gas ◽  
Hastelloy X ◽  
Production Of Hydrogen ◽  
Very High Temperature Reactor ◽  
Gas Loop

PHE (Process Heat Exchanger) is a key component for transferring the high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for massive production of hydrogen. Korea Atomic Energy Research Institute has established a small-scale nitrogen gas loop for the performance test on VHTR components and has manufactured a small-scale PHE prototype made of Hastelloy-X of high-temperature alloy. A performance test on the PHE prototype is underway in the gas loop. In this study, in order to evaluate the high-temperature structural integrity of the PHE prototype under the test condition of the gas loop, structural analysis on the PHE prototype was carried out to gauge the stiffness of pipelines connected to the PHE prototype in the gas loop.

scholarly journals High-Temperature Structural Analysis of a Small-Scale PHE Prototype under the Test Condition of a Small-Scale Gas Loop

2012 ◽  
Vol 2012 ◽  
pp. 1-10 ◽  
Author(s):  
Kee-Nam Song ◽  
Sung-Deok Hong ◽  
Hong-Yoon Park
Keyword(s):  
Boundary Condition ◽  
Thermal Stress ◽  
High Temperature ◽  
Structural Analysis ◽  
Performance Test ◽  
Structural Integrity ◽  
Small Scale ◽  
Production Of Hydrogen ◽  
Gas Loop ◽  
A Performance

A process heat exchanger (PHE) is a key component for transferring the high-temperature heat generated from a very high-temperature reactor (VHTR) to a chemical reaction for the massive production of hydrogen. The Korea Atomic Energy Research Institute has designed and assembled a small-scale nitrogen gas loop for a performance test on VHTR components and has manufactured a small-scale PHE prototype made of Hastelloy-X alloy. A performance test on the PHE prototype is underway in the gas loop, where different kinds of pipelines connecting to the PHE prototype are tested for reducing the thermal stress under the expansion of the PHE prototype. In this study, to evaluate the high-temperature structural integrity of the PHE prototype under the test condition of the gas loop, a realistic and effective boundary condition imposing the stiffness of the pipelines connected to the PHE prototype was suggested. An equivalent spring stiffness to reduce the thermal stress under the expansion of the PHE prototype was computed from the bending deformation and expansion of the pipelines connected to the PHE. A structural analysis on the PHE prototype was also carried out by imposing the suggested boundary condition. As a result of the analysis, the structural integrity of the PHE prototype seems to be maintained under the test condition of the gas loop.

High-Temperture Structural Analysis on a Small-Scale PHE Prototype Considering Mechanical Properties in the Heat-Affected Zone and in the Weld Zone

2012 ◽  
Author(s):  
Kee-Nam Song ◽  
Sung-Deok Hong ◽  
Hong-Yoon Park
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Structural Analysis ◽  
Performance Test ◽  
Weld Zone ◽  
Parent Material ◽  
Small Scale ◽  
Hastelloy X ◽  
Production Of Hydrogen ◽  
Gas Loop

PHE (Process Heat Exchanger) is a key component in transferring the high temperature heat generated from a VHTR (Very High Temperature Reactor) to the chemical reaction for massive production of hydrogen. A performance test on a small-scale PHE prototype made of Hastelloy-X is currently undergoing in a small-scale gas loop at the Korea Atomic Energy Research Institute. Previous researches on the high-temperature structural analysis of the small-scale PHE prototype had been performed using parent material properties over the whole region. In this study, high-temperature elastic structural analysis considering mechanical properties in the weld zone was performed and the analysis result was compared with previous researches.

scholarly journals Mechanical Properties of Spruce Wood Extracted from GLT Beams Loaded by Fire

2021 ◽  
Vol 13 (10) ◽  
pp. 5494
Author(s):  
Lucie Kucíková ◽  
Michal Šejnoha ◽  
Tomáš Janda ◽  
Jan Sýkora ◽  
Pavel Padevět ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Cross Section ◽  
Negative Impact ◽  
Tensile Tests ◽  
Thermal Recovery ◽  
Bending Test ◽  
Small Scale ◽  
Spruce Wood ◽  
The Impact

Heating wood to high temperature changes either temporarily or permanently its physical properties. This issue is addressed in the present contribution by examining the effect of high temperature on residual mechanical properties of spruce wood, grounding on the results of full-scale fire tests performed on GLT beams. Given these tests, a computational model was developed to provide through-thickness temperature profiles allowing for the estimation of a charring depth on the one hand and on the other hand assigning a particular temperature to each specimen used subsequently in small-scale tensile tests. The measured Young’s moduli and tensile strengths were accompanied by the results from three-point bending test carried out on two groups of beams exposed to fire of a variable duration and differing in the width of the cross-section, b=100 mm (Group 1) and b=160 mm (Group 2). As expected, increasing the fire duration and reducing the initial beam cross-section reduces the residual bending strength. A negative impact of high temperature on residual strength has also been observed from simple tensile tests, although limited to a very narrow layer adjacent to the charring front not even exceeding a typically adopted value of the zero-strength layer d0=7 mm. On the contrary, the impact on stiffness is relatively mild supporting the thermal recovery property of wood.

Comparison of the Limit Loads Between Defected Pressure Pipes With an Internal Pit and an External Pit at High Temperature

2013 ◽  
Author(s):  
Changyu Zhou ◽  
Bo Wang ◽  
Zhigang Sun ◽  
Jilin Xue ◽  
Xiaohua He
Keyword(s):  
High Temperature ◽  
Power Plants ◽  
Structural Integrity ◽  
Load Condition ◽  
Relative Length ◽  
Limit Load ◽  
Relative Depth ◽  
Corrosive Media ◽  
Pressure Pipe ◽  
Pressure Pipes

High temperature pressure pipes are widely used in power stations, nuclear power plants, and petroleum refinery, which always bear combined effects of high temperature, high pressure, and corrosive media, so the local pits are the most common volume defects in pressure pipe. Due to various reasons, the defects usually appear on the internal or external wall of pipe. In this paper, the dimensions of a defect were characterized as three dimensionless factors: relative depth, relative gradient and relative length. The main objects of study were the pipe with an internal pit and pipe with an external pit. Orthogonal array testing of three factors at four different levels was applied to analyze the sequence of the influence of three parameters. In present study, when the maximum principal strain nearby the location of the defects reaches 2%, the corresponding load is defined as the limit load, which is classified as two kinds of load type: limit pressure and limit bending moment. According to this strain criterion and isochronous stress strain data of P91 steel, the limit load of high temperature pipe with a local pit was determined by using ABAQUS. And in the same load condition of the pipe with the same dimensionless factors, the limit load of the internal defected pipe was compared with that of the external defected pipe. The results of this study can provide a reference for safety assessment and structural integrity analysis of high temperature creep pressure pipe with pit defects.

Creep-Fatigue Interaction Effects On Pressure-Reducing Valve Under Cyclic Thermo-Mechanical Loadings Using Direct Cyclic Method

2021 ◽  
Author(s):  
Nak-Kyun Cho ◽  
Youngjae Choi ◽  
Haofeng Chen
Keyword(s):  
High Temperature ◽  
Power Plant ◽  
Fatigue Failure ◽  
Material Properties ◽  
Structural Integrity ◽  
Direct Method ◽  
Element Model ◽  
Critical Loading ◽  
Creep Fatigue ◽  
Pressure Reducing Valve

Abstract Supercritical boiler system has been widely used to increase efficiency of electricity generation in power plant industries. However, the supercritical operating condition can seriously affect structural integrity of power plant components due to high temperature that causes degradation of material properties. Pressure reducing valve is an important component being employed within a main steam line of the supercritical boiler, which occasionally thermal-fatigue failure being reported. This research has investigated creep-cyclic plastic behaviour of the pressure reducing valve under combined thermo-mechanical loading using a numerical direct method known as extended Direct Steady Cyclic Analysis of the Linear Matching Method Framework (LMM eDSCA). Finite element model of the pressure-reducing valve is created based on a practical valve dimension and temperature-dependent material properties are applied for the numerical analysis. The simulation results demonstrate a critical loading component that attributes creep-fatigue failure of the valve. Parametric studies confirm the effects of magnitude of the critical loading component on creep deformation and total deformation per loading cycle. With these comprehensive numerical results, this research provides engineer with an insight into the failure mechanism of the pressure-reducing valve at high temperature.

Dynamic Modelling of Small Scale and High Temperature ORC System Using Simulink and CoolProp

2021 ◽  
Author(s):  
Radheesh Dhanasegaran ◽  
Antti Uusitalo ◽  
Teemu Turunen-Saaresti
Keyword(s):  
High Temperature ◽  
Dynamic Modelling ◽  
Small Scale
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