Organic Rankine Cycle as Bottoming Cycle to a Combined Brayton and Clausius - Rankine Cycle

2013 ◽  
Vol 597 ◽  
pp. 87-98
Author(s):  
Dariusz Mikielewicz ◽  
Jan Wajs ◽  
Elżbieta Żmuda

A preliminary evaluation has been made of a possibility of bottoming of a conventional Brayton cycle cooperating with the CHP power plant with the organic Rankine cycle installation. Such solution contributes to the possibility of annual operation of that power plant, except of operation only in periods when there is a demand for the heat. Additional benefit would be the fact that an optimized backpressure steam cycle has the advantage of a smaller pressure ratio and therefore a less complex turbine design with smaller final diameter. In addition, a lower superheating temperature is required compared to a condensing steam cycle with the same evaporation pressure. Bottoming ORCs have previously been considered by Chacartegui et al. for combined cycle power plants [ Their main conclusion was that challenges are for the development of this technology in medium and large scale power generation are the development of reliable axial vapour turbines for organic fluids. Another study was made by Angelino et al. to improve the performance of steam power stations [. This paper presents an enhanced approach, as it will be considered here that the ORC installation could be extra-heated with the bleed steam, a concept presented by the authors in [. In such way the efficiency of the bottoming cycle can be increased and an amount of electricity generated increases. A thermodynamic analysis and a comparative study of the cycle efficiency for a simplified steam cycle cooperating with ORC cycle will be presented. The most commonly used organic fluids will be considered, namely R245fa, R134a, toluene, and 2 silicone oils (MM and MDM). Working fluid selection and its application area is being discussed based on fluid properties. The thermal efficiency is mainly determined by the temperature level of the heat source and the condenser conditions. The influence of several process parameters such as turbine inlet and condenser temperature, turbine isentropic efficiency, vapour quality and pressure, use of a regenerator (ORC) will be presented. Finally, some general and economic considerations related to the choice between a steam cycle and ORC are discussed.

Author(s):  
Aristide Massardd ◽  
Gian Marid Arnulfi

In this paper three Closed Combined Cycle (C3) systems for underwater power generation are analyzed. In the first, the waste heat rejected by a Closed Brayton Cycle (CBC) is utilized to heat the working fluid of a bottoming Rankine Cycle; in the second, the heat of a primary energy loop fluid is used to heat both CBC and Rankine cycle working fluids; the third solution involves a Metal Rankine Cycle (MRC) combined with an Organic Rankine Cycle (ORC). The significant benefits of the Closed Combined Cycle concepts, compared to the simple CBC system, such as efficiency increase and specific mass reduction, are presented and discussed. A comparison between the three C3 power plants is presented taking into account the technological maturity of all the plant components.


Author(s):  
Richard P. Johnston

Potential LHV performance of an indirect coal-fired gas turbine-based combined cycle plant is explored and compared to the typical LHV 35–38 % thermal efficiencies achievable with current coal-fired Rankine Cycle power plants. Plant performance with a baseline synchronous speed, single spool 25:1 pressure ratio gas turbine with a Rankine bottoming cycle was developed. A coal-fired High Temperature Advanced Furnace (HITAF) supplying 2000° F. (1093° C.) hot pressurized air for the gas turbine was modeled for the heat source. The HITAF concept along with coal gas for supplemental heating, are two important parts of the clean coal technology program for power plants. [1,2] From this baseline power plant arrangement, different gas turbine engine configurations with two pressure ratios are evaluated. These variations include a dual spool concentric shaft gas turbine, dual spool non-concentric shaft arrangement, intercooler, liquid metal loop re-heater, free power turbine (FPT) and post HITAF duct burner (DB). A dual pressure Heat Recovery Steam Generator (HRSG) with varying steam pressures to fit conditions is used for each engine. A novel steam generating method employing flash tank technology is applied when a water-cooled intercooler is incorporated. A halogenated hydrocarbon working fluid is also evaluated for lower temperature sub-bottoming Rankine cycle equipment. Current technology industrial gas turbine component performance levels are applied to these various engines to produce a range of LHV gross gas turbine thermal efficiency estimates. These estimates range from the lower thirties to over forty percent. Overall LHV combined cycle plant gross thermal efficiencies range from nearly forty to over fifty percent. All arrangements studied would produce significant improvements in thermal efficiency compared to current coal-fired Rankine cycle power plants. Regenerative inter-cooling, free power turbines, and dual-spool non-concentric shaft gas turbine arrangements coupled with post-HITAF duct burners produced the highest gas turbine engine and plant efficiency results. These advanced engine configurations should also produce operational benefits such as easier starting and much improved part power efficiency over the baseline engine arrangement. An inter-turbine liquid metal re-heat loop reduced engine thermal efficiency but did increase plant power output and efficiency for the example studied. Use of halogenated hydrocarbons as a working fluid would add to plant power output, but at the cost of significant additional plant equipment.


2015 ◽  
Vol 36 (2) ◽  
pp. 85-103 ◽  
Author(s):  
Szymon Mocarsk ◽  
Aleksandra Borsukiewicz-Gozdur

AbstractThe paper presents a literature review on the topic of vapour power plants working according to the two-phase thermodynamic cycle with supercritical parameters. The main attention was focused on a review of articles and papers on the vapour power plants working using organic circulation fluids powered with low- and medium-temperature heat sources. Power plants with water-steam cycle supplied with a high-temperature sources have also been shown, however, it has been done mainly to show fundamental differences in the efficiency of the power plant and applications of organic and water-steam cycles. Based on a review of available literature references a comparative analysis of the parameters generated by power plants was conducted, depending on the working fluid used, the type and parameters of the heat source, with particular attention to the needs of power plant internal load.


Author(s):  
Matthew Miguel Virgen ◽  
Fletcher Miller

All current commercial CSP plants operate at relatively low thermodynamic efficiency due to lower temperatures than similar conventional plants and due to the fact that they all employ Rankine conversion cycles. We present here an investigation on the effects of adding a bottoming steam power cycle to a hybrid CSP plant based on a Small Particle Heat Exchange Receiver (SPHER) driving a gas turbine as the primary cycle. Due to the high operating temperature of the SPHER being considered (over 1000 Celsius), the exhaust air from the primary Brayton cycle still contains a tremendous amount of exergy. While in the previous analysis this fluid was only used in a recuperator to preheat the Brayton working fluid, the current analysis explores the potential power and efficiency gains from instead directing the exhaust fluid through a heat exchanger to power a Rankine steam cycle. Not only do we expect the efficiency of this model to be competitive with conventional power plants, but the water consumption per kilowatt-hour will also be reduced by nearly two thirds as compared to most existing concentrating solar thermal power plants as a benefit of having air as the primary working fluid, which eliminates the condensation step present in Rankine-cycle systems. Coupling a new steam cycle model with the gas-turbine CSP model previously developed at SDSU, a wide range of cases were run to explore options for maximizing both power and efficiency from the proposed CSP combined cycle gas turbine (CCGT) plant. Due to the generalized nature of the bottoming cycle modeling, and the varying nature of solar power, special consideration had to be given to the behavior of the heat exchanger and Rankine cycle in off-design scenarios. The trade-offs of removing the recuperator for preheating the primary fluid are compared to potential overall power and efficiency gains in the combined cycle case.


Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4328
Author(s):  
Young-Min Kim ◽  
Assmelash Negash ◽  
Syed Safeer Mehdi Shamsi ◽  
Dong-Gil Shin ◽  
Gyubaek Cho

Fossil fuel power plants can cause numerous environmental issues, owing to exhaust emissions and substantial water consumption. In a thermal power plant, heat and water recovery from flue gas can reduce CO2 emissions and water demand. High-humidity flue gas averts the diffusion of pollutants, enhances the secondary transformation of air pollutants, and leads to smog weather; hence, water recovery from flue gas can also help to lessen the incidence of white plumes and smog near and around the power plant. In this study, a lab-scale system for heat and water recovery from flue gas was tested. The flue gas was initially cooled by an organic Rankine cycle (ORC) system to produce power. This gas was further cooled by an aftercooler, using the same working fluid to condense the water and condensable particulate matter in the flue gas. The ORC system can produce approximately 220 W of additional power from flue gas at 140 °C, with a thermal efficiency of 10%. By cooling the flue gas below 30–40 °C, the aftercooler can recover 60% of the water in it.


This paper presents extensive modelling of an Organic Rankine Cycle (ORC) system for a combined cycle power plant and to compare and evaluate the performance of ORC and Steam Rankine Cycle (SRC). In addition, ORC as a second stage waste heat recovery system after SRC too was modelled. Conceptual design of an ORC was made to replace the SRC system used in the power plant and its performance was compared with that of the SRC above. Upon replacing the steam cycle with ORC, the system efficiency is 7.63 %. The total energy destruction is 5140.41 kW. The result shows that ORC delivers very low system efficiency. The steam cycle produces 202.5MW whereas the presented ORC produces just 1.016MW of power. On the other hand, if ORC is implemented on the chimney the system will produce 0.2% of extra power on top the current power production of 675MW. The efficiency of this system is 7.81%. It is recommended to add the ORC at the chimney to tap more useful energy from the otherwise waste energy rejected into the environment.


Author(s):  
Giovanni Manente ◽  
Randall Field ◽  
Ronald DiPippo ◽  
Jefferson W. Tester ◽  
Marco Paci ◽  
...  

This article examines how hybridization using solar thermal energy can increase the power output of a geothermal binary power plant that is operating on geothermal fluid conditions that fall short of design values in temperature and flow rate. The power cycle consists of a subcritical organic Rankine cycle using industrial grade isobutane as the working fluid. Each of the power plant units includes two expanders, a vaporizer, a preheater and air-cooled condensers. Aspen Plus was used to model the plant; the model was validated and adjusted by comparing its predictions to data collected during the first year of operation. The model was then run to determine the best strategy for distributing the available geothermal fluid between the two units to optimize the plant for the existing degraded geofluid conditions. Two solar-geothermal hybrid designs were evaluated to assess their ability to increase the power output and the annual energy production relative to the geothermal-only case.


Author(s):  
Jian Song ◽  
Chun-wei Gu

Energy shortage and environmental deterioration are two crucial issues that the developing world has to face. In order to solve these problems, conversion of low grade energy is attracting broad attention. Among all of the existing technologies, Organic Rankine Cycle (ORC) has been proven to be one of the most effective methods for the utilization of low grade heat sources. Turbine is a key component in ORC system and it plays an important role in system performance. Traditional turbine expanders, the axial flow turbine and the radial inflow turbine are typically selected in large scale ORC systems. However, in small and micro scale systems, traditional turbine expanders are not suitable due to large flow loss and high rotation speed. In this case, Tesla turbine allows a low-cost and reliable design for the organic expander that could be an attractive option for small scale ORC systems. A 1-D model of Tesla turbine is presented in this paper, which mainly focuses on the flow characteristics and the momentum transfer. This study improves the 1-D model, taking the nozzle limit expansion ratio into consideration, which is related to the installation angle of the nozzle and the specific heat ratio of the working fluid. The improved model is used to analyze Tesla turbine performance and predict turbine efficiency. Thermodynamic analysis is conducted for a small scale ORC system. The simulation results reveal that the ORC system can generate a considerable net power output. Therefore, Tesla turbine can be regarded as a potential choice to be applied in small scale ORC systems.


2013 ◽  
Vol 597 ◽  
pp. 45-50
Author(s):  
Sławomir Smoleń ◽  
Hendrik Boertz

One of the key challenges on the area of energy engineering is the system development for increasing the efficiency of primary energy conversion and use. An effective and important measure suitable for improving efficiencies of existing applications and allowing the extraction of energy from previously unsuitable sources is the Organic Rankine Cycle. Applications based on this cycle allow the use of low temperature energy sources such as waste heat from industrial applications, geothermal sources, biomass, fired power plants and micro combined heat and power systems.Working fluid selection is a major step in designing heat recovery systems based on the Organic Rankine Cycle. Within the framework of the previous original study a special tool has been elaborated in order to compare the influence of different working fluids on performance of an ORC heat recovery power plant installation. A database of a number of organic fluids has been developed. The elaborated tool should create a support by choosing an optimal working fluid for special applications and become a part of a bigger optimization procedure by different frame conditions. The main sorting criterion for the fluids is the system efficiency (resulting from the thermo-physical characteristics) and beyond that the date base contains additional information and criteria, which have to be taken into account, like environmental characteristics for safety and practical considerations.The presented work focuses on the calculation and optimization procedure related to the coupling heat source – ORC cycle. This interface is (or can be) a big source of energy but especially exergy losses. That is why the optimization of the heat transfer between the heat source and the process is (besides the ORC efficiency) of essential importance for the total system efficiency.Within the presented work the general calculation approach and some representative calculation results have been given. This procedure is a part of a complex procedure and program for Working Fluid Selection for Organic Rankine Cycle Applied to Heat Recovery Systems.


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