Preparation of Industrial Watchcase of 5Y-Tetragonal ZrO2 by Microwave Sintering

2014 ◽  
Vol 602-603 ◽  
pp. 323-326
Author(s):  
Xiao Xuan Pian ◽  
Bing Bing Fan ◽  
Xin Zhang ◽  
Hao Chen ◽  
Chen Yang Wang ◽  
...  
Keyword(s):  
Grain Size ◽  
Phase Change ◽  
Vickers Hardness ◽  
Sintering Temperature ◽  
Microwave Sintering ◽  
Resonant Mode ◽  
Homogeneous Microstructure ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Lower Temperature

The industrial watchcases of 5Y-Tetragonal ZrO2were prepared by microwave sintering. Samples were sintered in a microwave chamber with TE666 resonant mode at 2.45GHz. The sintering temperature was from 1250°C to 1400°C. XRD and SEM techniques were used to characterize the samples. It is found that microwave sintering improved the phase change from t-ZrO2to m-ZrO2. Dense and homogeneous microstructure was obtained within the microwave-sintered samples and the average grain size was about 500nm. Compared to conventional sintering, microwave-sintered samples show higher density and hardness. And microwave-sintered samples were performed 130°C lower temperature. Optimized sample with the density of 6.1 g/cm3and Vickers Hardness of 16.2MPa is microwave-sintered at 1350°C for 30min.

scholarly journals Microstructure and Properties of Ultrafine Cemented Carbides Prepared by Microwave Sintering of Nanocomposites

Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 507
Author(s):  
Yanju Qian ◽  
Zhiwei Zhao
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Size ◽  
Vickers Hardness ◽  
Sintering Temperature ◽  
Microwave Sintering ◽  
Raw Material ◽  
Cemented Carbides ◽  
Microstructure And Mechanical Properties ◽  
Average Grain Size

Ultrafine cemented carbides were prepared by microwave sintering, using WC-V8C7-Cr3C2-Co nanocomposites as a raw material. The effects of sintering temperature and holding time on the microstructure and mechanical properties of cemented carbides were studied. The results show that the ultrafine cemented carbides prepared at 1300 °C for 60 min have good mechanical properties and a good microstructure. The relative density, Vickers hardness, and fracture toughness of the specimen reach the maximum values of 99.79%, 1842 kg/mm2 and 12.6 MPa·m1/2, respectively. Tungsten carbide (WC) grains are fine and uniformly distributed, with an average grain size of 300–500 nm. The combination of nanocomposites, secondary pressing, and microwave sintering can significantly reduce the sintering temperature and inhibit the growth of WC grains, thus producing superfine cemented carbides with good microstructure and mechanical properties.

Nanostructure Evolution of ZnO in Ultra-fast Microwave Sintering

2011 ◽  
Vol 691 ◽  
pp. 65-71 ◽  
Author(s):  
Rodolfo F. K. Gunnewiek ◽  
Ruth Herta Goldsmith Aliaga Kiminami
Keyword(s):  
Grain Size ◽  
Zinc Oxide ◽  
Grain Growth ◽  
Microwave Sintering ◽  
High Heating Rate ◽  
Heating Rates ◽  
Grain Sizes ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Holding Temperature

Grain growth is inevitable in the sintering of pure nanopowder zinc oxide. Sintering depend on diffusion kinetics, thus this growth could be controlled by ultra-fast sintering techniques, as microwave sintering. The purpose of this work was to investigate the nanostructural evolution of zinc oxide nanopowder compacts (average grain size of 80 nm) subjected to ultra-rapid microwave sintering at a constant holding temperature of 900°C, applying different heating rates and temperature holding times. Fine dense microstructures were obtained, with controlled grain growth (grain size from 200 to 450nm at high heating rate) when compared to those obtained by conventional sintering (grain size around 1.13µm), which leads to excessively large average final grain sizes.

scholarly journals Sintering Temperature, Frequency, and Temperature Dependent Dielectric Properties of Na0.5Sm0.5Cu3Ti4O12 Ceramics

Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4805
Author(s):  
Hicham Mahfoz Kotb ◽  
Hassan A. Khater ◽  
Osama Saber ◽  
Mohamad M. Ahmad
Keyword(s):  
Grain Size ◽  
Dielectric Properties ◽  
Sintering Temperature ◽  
X Ray Diffraction ◽  
Temperature Dependent ◽  
Low Dielectric ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Calculated Activation Energy

NSCTO (Na0.5Sm0.5Cu3Ti4O12) ceramics have been prepared by reactive sintering solid-state reaction where the powder was prepared from the elemental oxides by mechanochemical milling followed by conventional sintering in the temperature range 1000–1100 °C. The influence of sintering temperature on the structural and dielectric properties was thoroughly studied. X-ray diffraction analysis (XRD) revealed the formation of the cubic NSCTO phase. By using the Williamson–Hall approach, the crystallite size and lattice strain were calculated. Scanning electron microscope (SEM) observations revealed that the grain size of NSCTO ceramics is slightly dependent on the sintering temperature where the average grain size increased from 1.91 ± 0.36 μm to 2.58 ± 0.89 μm with increasing sintering temperature from 1000 °C to 1100 °C. The ceramic sample sintered at 1025 °C showed the best compromise between colossal relative permittivity (ε′ = 1.34 × 103) and low dielectric loss (tanδ = 0.043) values at 1.1 kHz and 300 K. The calculated activation energy for relaxation and conduction of NSCTO highlighted the important role of single and double ionized oxygen vacancies in these processes.

Rapid Densification of Forsterite Ceramic via Microwave Sintering

2016 ◽  
Vol 866 ◽  
pp. 181-185
Author(s):  
Yoke Meng Tan ◽  
Chou Yong Tan ◽  
Singh Ramesh ◽  
Yee Ching Teh ◽  
Boon Kar Yap
Keyword(s):  
Heat Treatment ◽  
Grain Size ◽  
Relative Density ◽  
Sintering Temperature ◽  
Microwave Sintering ◽  
Solid State Reaction Method ◽  
Reaction Method ◽  
Attrition Milling ◽  
Microstructure Evaluation ◽  
Conventional Sintering

The effect of microwave sintering on the densification of forsterite ceramic was investigated. Forsterite powder was prepared via solid-state reaction method with the application of attrition milling and heat treatment. The forsterite compacts were microwave sintered at 1100 °C to 1250 °C with 30 min holding and a ramping rate of 50 °C/min. The samples were then characterized in terms of phase stability, relative density and microstructure evaluation. This work revealed that microwave sintering is beneficial in producing dense forsterite at lower sintering temperature with shorted operating hour (< 1 hr). Highest relative density of 87.9% was successfully obtained at 1250 °C with estimated grain size of lesser than 1 μm as compared to conventional sintering.

scholarly journals A Comparative Study of Spark Plasma and Conventional Sintering of Undoped SnO2 Sputtering Targets

2021 ◽  
Author(s):  
Levent Koroglu ◽  
Cem Aciksari ◽  
Erhan Ayas ◽  
Emel Ozel ◽  
Ender Suvaci
Keyword(s):  
Grain Size ◽  
Relative Density ◽  
Dwell Time ◽  
Sintering Temperature ◽  
Phase Evolution ◽  
Microstructural Development ◽  
Plasma Sintering ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Spark Plasma

Abstract SnO2 ceramics were fabricated by spark plasma sintering (SPS) and conventional (pressureless) sintering techniques by using undoped submicron SnO2 powders. The effect of sintering temperature and dwell time on the densification behavior, phase evolution and microstructural development of sintered ceramics were investigated. The relative density of SPSed ceramics increased when dwell time was raised from 1 to 10 min at 950ºC. However, full densification was prevented by the decomposition of SnO2 to Sn and O2(g). The decomposition starts after ~ 10 min at 950ºC. In parallel to this observations, as sintering temperature increases, amount of the elemental Sn in agglomerated form increases. On the other hand, the relative densities of conventionally sintered ceramics (at 1200ºC-1400ºC) were relatively low (i.e., 63 % relative density), and abnormal grain growth was observed due to the shift in sintering mechanisms to evaporation-condensation as a dominant mechanism. Since the undoped SnO2 ceramics, SPSed at 950°C for 5 min under 30 MPa exhibit 93 % relative density, high chemical purity, homogeneous grain size distribution and smaller average grain size, they demonstrate great potential as sputtering targets for production of high-quality thin film gas sensors.

Sintering behavior and ionic conductivity of Li1.5Al0.5Ti1.5(PO4)3 synthesized with different precursors

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Bambar Davaasuren ◽  
Qianli Ma ◽  
Alexandra von der Heiden ◽  
Frank Tietz
Keyword(s):  
Grain Size ◽  
Solid State ◽  
Ionic Conductivity ◽  
Solid State Reaction ◽  
Sintering Temperature ◽  
Sintering Behavior ◽  
Homogeneous Microstructure ◽  
Micro Cracks ◽  
Primary Particles ◽  
Total Ionic Conductivity

Abstract Li1.5Al0.5Ti1.5(PO4)3 (LATP) powders were prepared from different NO x -free precursors using an aqueous-based solution-assisted solid-state reaction (SA-SSR). The sintering behavior, phase formation, microstructure and ionic conductivity of the powders were explored as a function of sintering temperature. The powders showed a relatively narrow temperature windows in which shrinkage occurred. Relative densities of 95% were reached upon heating between 900 and 960 °C. Depending on the morphological features of the primary particles, either homogeneous and intact microstructures with fine grains of about <2 µm in size or a broad grain size distribution, micro-cracks and grain cleavages were obtained, indicating the instability of the microstructure. Consequently, the ceramics with a homogeneous microstructure possessed a maximum total ionic conductivity of 0.67 mS cm−1, whereas other ceramics reached only 0.58 mS cm−1 and 0.21 mS cm−1.

scholarly journals Grain Refinement of a Powder Nickel-Base Superalloy Using Hot Deformation and Slow-Cooling

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1978 ◽  
Author(s):  
Xianqiang Fan ◽  
Zhipeng Guo ◽  
Xiaofeng Wang ◽  
Jie Yang ◽  
Jinwen Zou
Keyword(s):  
Grain Size ◽  
Grain Refinement ◽  
Hot Deformation ◽  
Nickel Base Superalloy ◽  
Polycrystalline Nickel ◽  
Slow Cooling ◽  
Homogeneous Microstructure ◽  
Average Grain Size ◽  
Nickel Base ◽  
Base Superalloy

A pre-hot-deformation process was applied for a polycrystalline nickel-base superalloy to active deformation twins and dislocations, and subsequent slow cooling treatment was used to achieve grain refinement and microstructure homogenization. The microstructural evolution of the alloy was investigated, and the corresponding underlying mechanism was discussed. It was found that twinning mainly occurred in large grains during pre-hot-deformation owing to the stress concentration surrounding the large grains. High density dislocations were found in large grains, and the dislocation density increased approaching the grain boundary. The average grain size was refined from 30 μm to 13 μm after slow cooling with a standard deviation of grain size decreasing from 10.8 to 2.8, indicating a homogeneous microstructure. The grain refinement and microstructure homogenization during cooling process could be achieved via (i) static recrystallization (SRX), (ii) interaction of twin tips and γ’ precipitates, and (iii) grain coarsening hindered by γ’ precipitates in grain boundaries.

Low temperature sintering of nano-SiC using a novel Al8B4C7 additive

2010 ◽  
Vol 25 (3) ◽  
pp. 471-475 ◽  
Author(s):  
Sea-Hoon Lee ◽  
Byung-Nam Kim ◽  
Hidehiko Tanaka
Keyword(s):  
Grain Size ◽  
Liquid Phase ◽  
Low Temperature ◽  
Sintering Temperature ◽  
Applied Pressure ◽  
Liquid Phase Sintering ◽  
Low Temperature Sintering ◽  
Densification Rate ◽  
Sintering Additive ◽  
Average Grain Size

Al8B4C7 was used as a sintering additive for the densification of nano-SiC powder. The average grain size was approximately 70 nm after sintering SiC-12.5wt% Al8B4C7 at 1550 °C. The densification rate strongly depended on the sintering temperature and the applied pressure. The rearrangement of SiC particles occurred at the initial shrinkage, while viscous flow and liquid phase sintering became important at the middle and final stage of densification.

Investigation of Isothermal Treatment on the Structural, Microstructure and Physical Properties of Li2O-Al2O3-SiO2 Glass-Ceramic

2020 ◽  
Author(s):  
Husniyah Aliyah Lutpi ◽  
Hasmaliza Mohamad ◽  
Tuti Katrina Abdullah
Keyword(s):  
Grain Size ◽  
Elevated Temperature ◽  
Physical Properties ◽  
Thermal Shock ◽  
Glass Ceramic ◽  
Crystalline Phase ◽  
Sintering Temperature ◽  
Isothermal Treatment ◽  
Crystalline Phases ◽  
Average Grain Size

Abstract The present work aims to investigate the effects of isothermal treatment on the structural, microstructure and physical properties of Li2O-Al2O3-SiO2 glass-ceramic. Sintering temperature plays a major role in producing the desired lithium aluminosilicate (LAS) glass-ceramic crystalline phases. This work also aims to achieve a low thermal expansion coefficient β-spodumene (LiAlSi2O6) crystalline phase with improved density and lower porosity, which can be useful for the applications with thermal shock properties. The LAS glass-ceramic was fabricated by the melt-quenching technique at 1550 °C for 5 h before being isothermally sintered at an elevated temperature of 900 to 1200 °C for 30 min. The evolution of LAS glass-ceramic crystalline phases was identified using differential thermal analysis and the β-spodumene exothermic peak appeared at 999 °C. Based on the X-ray diffraction results, the complete transformation of β-spodumene from high-quartz solid solution (β-quartz) occurred at 1000 °C. However, the sintering temperature did not change the crystalline phase when sintered above 1000 °C, but the lattice parameter of the crystal structure was slightly altered. Moreover, it was observed that the LAS glass-ceramic grain size increased with temperature, whereby the smallest average grain size recorded (0.61 µm) for LAS glass-ceramic sintered at 1100 °C. Meanwhile, the fully densified LAS glass-ceramic at 1100 ° C was measured at 2.47 g/cm3 with 0.52% porosity. The isothermal treatment at elevated temperature indicated that sintering at 1100 °C provided a denser, less porous, and small average grain size which is preferred for thermal shock resistance applications.

Surface Dissolution of Hydroxyapatite Prepared by Microwave Sintering

2007 ◽  
Vol 330-332 ◽  
pp. 227-230
Author(s):  
Dong Seok Seo ◽  
Hwan Kim ◽  
Kyu Hong Hwang ◽  
Jong Kook Lee
Keyword(s):  
Grain Size ◽  
Grain Boundary ◽  
Heating Rate ◽  
Microwave Sintering ◽  
Starting Material ◽  
Dissolution Behavior ◽  
Distilled Water ◽  
Sintering Process ◽  
Conventional Sintering ◽  
Boundary Dissolution

The aim of this study was to prepare dense hydroxyapatite (HA) by microwave sintering and to evaluate the dissolution behavior in distilled water. Commercially-obtained HA powders having Ca/P ratio of 1.67 were used as a starting material. The as-received powder of granular type consists of nano-sized particles. Microwave sintering was operated at 1200°C for 5 min with a heating rate of 50°C/min. Microwave sintering process reduced grain size of HA, compared with the case of conventional sintering. During the immersion in distilled water for 3-14 days, grain boundary dissolution occurred and the dissolution extended into the bulk following this path. As a result, particles were separated from the structure leaving micron-scale defects.

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