Effect of Composite Sintering Aids on the Thermal and Mechanical Properties of Hot-Pressed Aluminum Nitride

2014 ◽  
Vol 602-603 ◽  
pp. 561-564
Author(s):  
Jun Yu Fu ◽  
Shang Hua Wu ◽  
Yan Ling Cheng ◽  
Chang Lu Fu ◽  
Ruo Jun Wu ◽  
...  

The aim of this work was to determine the effect of composite additives on the thermal and mechanical properties of aluminum nitride (AlN) in detail. The composite system has not been studied in depth before. The hot-pressed AlN was prepared with Y2O3-Dy2O3-YF3 and Y2O3-Dy2O3-CaO as the composite sintering additives. As the result, the thermal conductivities for the sintered body with two composite additives were 171 W/m.K and 152 W/m.K, respectively. The fracture toughness values calculated by the Evans & Clarkes’s equation for both of the samples were 2.34±0.09 MPa.m1/2and 2.63±0.13 MPa.m1/2 at 10 kg load. The toughness difference is the result of comprehensive effect of the grain size, the properties of the boundary phase, its distribution, and also the interactions between different phases.

2011 ◽  
Vol 194-196 ◽  
pp. 1464-1469
Author(s):  
Bin Li ◽  
Yi Feng ◽  
Hui Qiang Liu ◽  
Yan Fang Zhu ◽  
Dong Bo Yu ◽  
...  

Different grain size of starting powder was choosed and different sintering additives were used to fabricate Si3N4 ceramics by pressureless sintering. Samples’ relative density and mechanical properties including Vickers hardness, bending strength and fracture toughness were tested. Then XRD, SEM and EDS were carried out to identify phase and observe microstructure and fracture morphology. The result shows that high purity α phase Si3N4 powder of 5 μm is suitable for sintering and combination of 5 wt.% MgO +5 wt.% Y2O3 is most effective within six kinds of sintering aids.


2004 ◽  
Vol 19 (11) ◽  
pp. 3270-3278 ◽  
Author(s):  
Xinwen Zhu ◽  
Hiroyuki Hayashi ◽  
You Zhou ◽  
Kiyoshi Hirao

Dense β–Si3N4 ceramics were fabricated from α–Si3N4 raw powder by gas-pressure sintering at 1900 °C for 12 h under a nitrogen pressure of 1 MPa, using four different kinds of additive compositions: Yb2O3–MgO, Yb2O3–MgSiN2, Y2O3–MgO, and Y2O3–MgSiN2. The effects of additive composition on the microstructure and thermal and mechanical properties of β–Si3N4 ceramics were investigated. It was found that the replacement of Yb2O3 by Y2O3 has no significant effect on the thermal conductivity and fracture toughness, but the replacement of MgO by MgSiN2 leads to an increase in thermal conductivity from 97 to 113 Wm-1K-1and fracture toughness from 8 to 10 MPa m1/2, respectively. The enhanced thermal conductivity of the MgSiN2-doped materials is attributed to the purification of β–Si3N4 grain and increase of Si3N4–Si3N4 contiguity, resulting from the enhanced growth of large elongated grains. The improved fracture toughness of the MgSiN2-doped materials is attributed to the increase of grain size and fraction of large elongated grains. However, the same thermal conductivity between the Yb2O3- and Y2O3-doped materials is related to not only their similar microstructures, but also the similar abilities of removing oxygen impurity in Si3N4 lattice between Yb2O3 and Y2O3. The same fracture toughness between the Yb2O3- and Y2O3-doped materials is consistent with their similar microstructures. This work implies that MgSiN2 is an effective sintering aid for developing not only high thermal conductivity (>110 Wm−1K−1) but also high fracture toughness (>10 MPa m1/2) of Si3N4 ceramics.


2017 ◽  
Vol 757 ◽  
pp. 62-67 ◽  
Author(s):  
Kritsanachai Leelachai ◽  
Supissara Ruksanak ◽  
Tarakol Hongkeab ◽  
Supakeat Kambutong ◽  
Raymond A. Pearson ◽  
...  

In this study, diglycidyl ether of bisphenol A (DGEBA) cured cycloaliphatic polyamine was modified with functionalized celluloses for improved thermal and mechanical properties. Three different types of surface-modified cellulose, polyacrylamide-g-cellulose (PGC), aminopropoxysilane-g-cellulose (SGC), and carboxymethyl cellulose (CMC), were investigated and used as reinforcing agents in epoxy resins. The storage modulus of these modified epoxy systems was found to significantly increase with addition of cellulose fillers (up to 1 wt. % cellulose content). An improved fracture toughness (KIC) was also observed with increasing cellulose loading content with PGC and SGC. Among the surface-modified celluloses, epoxy modified with SGC was found to have the highest fracture toughness followed by PGC and CMC at 1.0 wt.% cellulose addition due to the chemical surface compatibility. The toughening mechanisms of the cellulose/epoxy composites, measured by scanning electron microscopy (SEM), revealed that fiber-debonding, fiber-bridging, and fiber-pull out were responsible for increased toughness.


2010 ◽  
Vol 105-106 ◽  
pp. 27-30 ◽  
Author(s):  
Wei Ru Zhang ◽  
Feng Sun ◽  
Ting Yan Tian ◽  
Xiang Hong Teng ◽  
Min Chao Ru ◽  
...  

Silicon nitride ceramics were prepared by gas pressure sintering (GPS) with different sintering additives, including La2O3, Sm2O3 and Al2O3. Effect of sintering additives on the phase-transformation, microstructure and mechanical properties of porous silicon nitride ceramics was investigated. The results show that the reaction of sintering additives each other and with SiO2 had key effects on the phase-transformation, grain growing and grain boundaries. With 9MPa N2 atmosphere pressure, holding 1h at 1850°C, adding 10wt% one of the La2O3, Sm2O3, Al2O3, porous silicon nitride was prepared and the relative density was 78%, 72%, 85% respectively. The flexural strength was less than 500MPa, and the fracture toughness was less than 4.8MPam1/2. Dropping compounds sintering additives, such as La2O3+Al2O3, Sm2O3+Al2O3 effectively improves the sintering and mechanical properties. The relative density was 99.2% and 98.7% with 10wt% compounds sintering additives. The grain ratio of length to diameter was up to 1:8. The flexural strength was more than 900MPa, and the fracture toughness was more than 8.9MPam1/2.


2004 ◽  
Vol 69 (1) ◽  
pp. 59-67 ◽  
Author(s):  
Aleksandra Vuckovic ◽  
Snezana Boskovic ◽  
Ljiljana Zivkovic

The objective of this work was to investigate the effect of two different sintering additives (CeO2 and Y2O3 + Al2O3), sintering time and amount of ?-Si3N4 seeds on the densification, mechanical properties and microstructure of self-reinforced Si3N4 based composites obtained by pressureless sintering. Preparation of ?-Si3N4 seeds, also obtained by a pressureless sintering procedure, is described. Samples without seeds were prepared for comparison. The results imply that self-reinforced silicon nitride based composites with densities close to the theoretical values and with fracture toughness of 9.3MPa m1/2 can be obtained using a presureless sintering procedure.


2016 ◽  
Vol 849 ◽  
pp. 549-556
Author(s):  
Pin Pin Hu ◽  
Qi Dong Gai ◽  
Qing Li ◽  
Xin Tang

The effect of Microcast-X fine grain casting on the microstructure and mechnical property K492M alloy at 760°C of was investigated. The results indicated that Microcast-X fine grain casting decreased grain size and dendrite space of γ′ phase and γ/γ′ eutectic. In addition, the element segregation decreased significantly compared to conventional casting technique. Also, the size and distribution of MC carbide were improved. By Microcast-X fine grain casting, the tensile strength increased from 934MPa of conventional casting alloy to 1089MPa and the elongation increased from 1.9% to 5.7%. In addition, the stress-rupture life increased from 28.8h of conventional casting alloy to 72.5h. And the fracture mechanism for the alloys by Microcast-X fine grain casting is trans-granular fracture toughness.


2021 ◽  
Author(s):  
Yuelong Wang ◽  
Xingyu Li ◽  
Haoyang Wu ◽  
Baorui Jia ◽  
Deyin Zhang ◽  
...  

Abstract Si3N4-based ceramic (Si3N4-5wt%Y2O3-3wt%MgO) was obtained from carbothermal-reduction-derived powder combined with gas pressure sintering. The phase, microstructure, thermal conductivity and mechanical properties of Si3N4 ceramics were comprehensively analyzed. Dense Si3N4 ceramic with uniform grain size was obtained after sintering at 1900°C for 7 h under a N2 pressure of 1.2 MPa. The secondary phase consisted of Y4Si2O7N2 and Y2Si3O3N4 was found to gather around triangular grain boundaries. The thermal conductivity, flexural strength, hardness and fracture toughness of the Si3N4 ceramics were 95.7 W·m-1·k-1, 715 MPa, 17.2 GPa and 7.2 MPa·m1/2, respectively. The results were compared with product derived from commercial powder, the improvement of thermal conductivity (~8.3%) and fracture toughness (~4.3%) demonstrating the superiority of Si3N4 ceramics prepared from carbothermal-reduction-derived powder.


2016 ◽  
Vol 697 ◽  
pp. 7-11 ◽  
Author(s):  
Shen Qi ◽  
Xiao Jian Mao ◽  
Bao Yan Chai ◽  
Long Zhang

Transparent aluminum oxynitride (AlON) ceramics have been prepared through a method based on direct reaction sintering of alumina and aluminum nitride powders using MgO and Y2O3 as co-additives. The sintering additives could cause the formation of liquid phase during sintering, which would greatly promote the densification and eliminate pores. The grain size of AlON is about 50-100μm. The influence of different component of Al2O3 and AlN as well as sintering temperature on microstructure and optical properties of AlON have been studied. High transparent AlON ceramics with the in-line transmittance of 80.3% at 2000 nm wavelength have been prepared when the concentration of sintering additives was 0.16wt% Y2O3 and 0.02wt% MgO.


1992 ◽  
Vol 274 ◽  
Author(s):  
Takashi Fujii ◽  
Hironobu Muragaki ◽  
Hiraku Hatano ◽  
Shin-Ichi Hirano

ABSTRACTSimultaneous additions of lanthanum aluminate(LAL) and Al2O3 to Ce-TZP (12mol% CeO2-ZrO2) lead to the in-situ formation of lanthanum- β-alumina(LBA) platelets (∼1.0.μ m in width and 5 ∼10 μ m in length) in the Ce-TZP matrix during sintering. The composites showed a fracture toughness(SEPB method) of 9.5 MPa · m0.5 and fracture strength of 960 MPa. which are remarkably improved from Ce-TZP sintered body (8.5 MPa · m0.5 and 560 MPa).The composites also exhibit the no degradation by hydrothermal treatment.


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