Numerical Study of a 3-Axis Stage for Application of Fast Tool Servo

2014 ◽  
Vol 625 ◽  
pp. 219-223 ◽  
Author(s):  
Yung Tien Liu ◽  
Bo Jheng Li
Keyword(s):  
Numerical Study ◽  
Fast Response ◽  
Maximum Deviation ◽  
Stress And Strain ◽  
Fast Tool Servo ◽  
The Finite Element Method ◽  
Resonant Frequencies ◽  
Calculation Results ◽  
Flexural Hinges ◽  
Maximum Stresses

In this paper, a 3-axis stage consisted of a XY stage and Z-axis feeding tool holder is proposed for the application of fast tool servo (FTS). The XY stage actuated by six piezoelectric (PZT) actuators is designed with symmetric flexural hinges featuring low interference motions, high stiffness, and fast response. Numerical design using the finite element method (FEM) was conducted to investigate the steady characteristics (displacement, stiffness, stress, and strain) and dynamic characteristic of resonance frequency. According to calculation results, the major characteristics obtained along XYZ axes are as follows: displacements induced are 10.06, 10.28, and 20.31 μm due to the applied voltage being 50 V; stiffness are 112.84, 110.31, and 223.34 kN/mm; the maximum stresses at the hinges are 9.78, 10.9, and 100.56 N/mm2, which are lower than the allowable stress of aluminum used; and the resonant frequencies are 1.0, 0.64, and 0.4 kHz, respectively. Experimental examinations regarding to the resonant frequencies were performed with a maximum deviation of 16% along the Z-axis compared to the simulation result. As a result of the investigation, it is expected that the 3-axis stage can be effectively applied to implement a FTS.

scholarly journals The Results of Analyses of Deep Excavation Walls Using two Different Methods of Calculation / Wyniki Analiz Obudów Głebokich Wykopów Uzyskane Z Dwóch Róznych Metod Obliczeniowych

2011 ◽  
Vol 57 (1) ◽  
pp. 59-72
Author(s):  
A. Krasinski ◽  
M. Urban
Keyword(s):  
Numerical Methods ◽  
Wall Structure ◽  
Stress And Strain ◽  
Deep Excavation ◽  
The Finite Element Method ◽  
Common View ◽  
Simplified Approach ◽  
Method Of Calculation ◽  
Safety Design ◽  
Calculation Results

Abstract Deep excavation walls can be analyzed and calculated by using classical methods (currently rarely in use due to their many simplifications) or numerical methods. Among the numerical methods we can distinguish a simplified approach, in which the interaction between soil and a wall structure is modelled by a system of elasto-plastic supports, and the finite-element method (FEM) in which the soil is modelled with mesh of elements. It is a common view that if we want to analyze only wall constructions, the first, simplified method of calculation is sufficient. The second method, FEM, is required if we want to further analyze the stress and strain states in the soil and the influence of the excavation on the surrounding area. However, as it is demonstrated in the paper, important differences may appear in the calculation results of both methods. Thus, the safety design of a deep excavation structure depends very much on the choice of calculating method.

A numerical study of indentation using indenters of different geometry

2004 ◽  
Vol 19 (1) ◽  
pp. 73-78 ◽  
Author(s):  
Li Min ◽  
Chen Wei-min ◽  
Liang Nai-gang ◽  
Wang Ling-Dong
Keyword(s):  
Finite Element ◽  
Numerical Study ◽  
Plastic Material ◽  
Stress And Strain ◽  
The Finite Element Method ◽  
Strain Fields ◽  
Element Simulation ◽  
Single Cone ◽  
Elastic Plastic Material ◽  
Knoop Indenter

Finite element simulation of the Berkovich, Vickers, Knoop, and cone indenters was carried out for the indentation of elastic–plastic material. To fix the semiapex angle of the cone, several rules of equivalence were used and examined. Despite the asymmetry and differences in the stress and strain fields, it was established that for the Berkovich and Vickers indenters, the load–displacement relation can closely be simulated by a single cone indenter having a semiapex angle equal to 70.3° in accordance with the rule of the volume equivalence. On the other hand, none of the rules is applicable to the Knoop indenter owing to its great asymmetry. The finite element method developed here is also applicable to layered or gradient materials with slight modifications.

Effect of pipe expansion on the redistribution of residual stresses after molding

2020 ◽  
Vol 10 (2) ◽  
pp. 122-126
Author(s):  
Nikolay A. Makhutov ◽  
◽  
Dmitry A. Neganov ◽  
Eugeny P. Studenov ◽  
◽  
...  
Keyword(s):  
Residual Stresses ◽  
Strain Distribution ◽  
Strain State ◽  
Stress And Strain ◽  
Cylindrical Shape ◽  
Pipe Material ◽  
Pipe Expansion ◽  
Calculation Results ◽  
Residual Deformations ◽  
Stress And Strain Distribution

In the factory, pipes for trunk oil and oil product pipelines are obtained by molding and welding. To ensure a cylindrical shape and reduce technological residual stresses, expansion technology is used. Pipe expansion causes a significant change in the values of residual deformations and stresses. The article presents both the calculation results and graphs regarding stress and strain distribution during bending of the stock and their redistribution after expansion. Based on the calculation results, the final total values of residual stresses and residual deformations caused by bending and expansion were stated to be important components of the stress-strain state observed in pipelines being operated under cyclic loading, as well as those used in assessing how degradation affects the ductility of the pipe material. These factors were concluded as being reasonably taken into account when performing verification calculations regarding long-running pipelines if, based on their diagnostics and analysis, their state does not meet modern strength requirements.

scholarly journals Design, Analysis, and Experiment on a Novel Stick-Slip Piezoelectric Actuator with a Lever Mechanism

Micromachines ◽  
2019 ◽  
Vol 10 (12) ◽  
pp. 863 ◽  
Author(s):  
Weiqing Huang ◽  
Mengxin Sun
Keyword(s):  
Piezoelectric Actuator ◽  
Simple Structure ◽  
Fast Response ◽  
Displacement Sensor ◽  
Design Parameters ◽  
The Finite Element Method ◽  
Stick Slip ◽  
Lever Mechanism ◽  
Series Of Experiments ◽  
Stator Design

A piezoelectric actuator using a lever mechanism is designed, fabricated, and tested with the aim of accomplishing long-travel precision linear driving based on the stick-slip principle. The proposed actuator mainly consists of a stator, an adjustment mechanism, a preload mechanism, a base, and a linear guide. The stator design, comprising a piezoelectric stack and a lever mechanism with a long hinge used to increase the displacement of the driving foot, is described. A simplified model of the stator is created. Its design parameters are determined by an analytical model and confirmed using the finite element method. In a series of experiments, a laser displacement sensor is employed to measure the displacement responses of the actuator under the application of different driving signals. The experiment results demonstrate that the velocity of the actuator rises from 0.05 mm/s to 1.8 mm/s with the frequency increasing from 30 Hz to 150 Hz and the voltage increasing from 30 V to 150 V. It is shown that the minimum step distance of the actuator is 0.875 μm. The proposed actuator features large stroke, a simple structure, fast response, and high resolution.

Numerical Study of the Flow Forming Process of AISI 630 Stainless Steel

2011 ◽  
Vol 264-265 ◽  
pp. 24-29 ◽  
Author(s):  
Seyed Mohammad Ebrahimi ◽  
Seyed Ali Asghar Akbari Mousavi ◽  
Mostafa Soltan Bayazidi ◽  
Mohammad Mastoori
Keyword(s):  
Feeding Rate ◽  
Surface Defects ◽  
Numerical Study ◽  
Internal Diameter ◽  
The Finite Element Method ◽  
Forming Process ◽  
Flow Forming ◽  
Cold Forming ◽  
External Variables ◽  
Experimental Process

Flow forming is one of the cold forming process which is used for hollow symmetrical shapes. In this paper, the forward flow forming process is simulated using the finite element method and its results are compared with the experimental process. The variation of thickness of the sample is examined by the ultrasonic tests for the five locations of the tubes. To simulate the process, the ABAQUS explicit is used. The effects of flow forming variables such as the angle of rollers and rate of feeding of rollers, on the external variables such as internal diameter, thickness of tube and roller forces are considered. The study showed that the roller force and surface defects were reduced with low feeding rate and low rollers attack angles. Moreover, the sample internal diameter increased at low feeding rate and low rollers attack angles. The optimum variables for flow forming process were also obtained.

Numerical study of the aerodynamic and power characteristics of the cycloidal rotor, under incoming flow

2019 ◽  
pp. 25-34
Author(s):  
Александр Анатольевич Дектерев ◽  
Артем Александрович Дектерев ◽  
Юрий Николаевич Горюнов
Keyword(s):  
Flow Velocity ◽  
Numerical Study ◽  
Lift Coefficient ◽  
Simulation Method ◽  
Aerodynamic Characteristics ◽  
Incoming Flow ◽  
Ansys Fluent ◽  
Energy Characteristics ◽  
Power Characteristics ◽  
Calculation Results

Исследование направлено на разработку и апробацию методики численного моделирования аэродинамических и энергетических характеристик циклоидального ротора. За основу взята конфигурация ротора IAT21 L3. Для нее с использованием CFD-пакета ANSYS Fluent построена математическая модель и выполнен расчет. Проанализировано влияние скорости набегающего потока воздуха на движущийся ротор. Математическая модель и полученные результаты исследования могут быть использованы при создании летательных аппаратов с движителями роторного типа. This article addresses the study of the aerodynamic and energy characteristics of a cycloidal rotor subject to the influence of the incoming flow. Cycloidal rotor is one of the perspective devices that provide movement of aircrafts. Despite the fact that the concept of a cycloidal rotor arose in the early twentieth century, the model of a full-scale aircraft has not been yet realized. Foreign scientists have developed models of aircraft ranging in weight from 0.06 to 100 kg. The method of numerical calculation of the cycloidal rotor from the article [1] is considered and realized in this study. The purpose of study was the development and testing of a numerical simulation method for the cycloidal rotor and study aerodynamic and energy characteristics of the rotor in the hovering mode and under the influence of the oncoming flow. The aerodynamic and energy characteristics of the cycloidal rotor, rotating at a speed of 1000 rpm with incoming flow on it with velocities of 20-80 km/h, were calculated. The calculation results showed a directly proportional increase of thrust with an increase of the incoming on the rotor flow velocity, but the power consumed by the rotor was also increased. Increase of the incoming flow velocity leads to the proportional increasing of the lift coefficient and the coefficient of drag. Up to a speed of 80 km/h, an increase in thrust and power is observed; at higher speeds, there is a predominance of nonstationary effects and difficulties in estimating the aerodynamic characteristics of the rotor. In the future, it is planned to consider the 3D formulation of the problem combined with possibility of the flow coming from other sides.

Experimental and numerical investigation of Armox 500T armor steel perforation process

2021 ◽  
Vol 70 (1) ◽  
pp. 43-61
Author(s):  
Arkadiusz Popławski
Keyword(s):  
Plastic Deformation ◽  
Strain State ◽  
Numerical Study ◽  
Stress And Strain ◽  
Failure Model ◽  
Modes Of Failure ◽  
State Of Stress ◽  
Computational Code ◽  
Armor Steel ◽  
Plate Perforation

This paper presents the results of an experimental and numerical study of the perforation of Armox 500T armoured steel. The plate perforation was performed with a pneumatic gun using three types of penetrators. Sharp, spherical and blunt penetrators were used. The use of different geometries of penetrators causes the process of perforation and destruction of plates in a different state of stress and strain, which leads to the appearance of three basic modes of failure. Numerical analyses of the perforation process have been carried out using the Ls-Dyna computational code with an advanced constitutive model of the material and the integrated failure model. The obtained experimental and numerical results were analysed and compared. The failure shape, the level of plastic deformation and the parameters of stress and strain state were analysed.

scholarly journals Modeling of Size Effects in Bending of Perforated Cosserat Plates

2017 ◽  
Vol 2017 ◽  
pp. 1-19 ◽  
Author(s):  
Roman Kvasov ◽  
Lev Steinberg
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Numerical Study ◽  
The Finite Element Method ◽  
Classical Elasticity ◽  
Element Analysis ◽  
Plate Deformation ◽  
The Finite Element Analysis ◽  
Circular Holes ◽  
Different Shapes

This paper presents the numerical study of Cosserat elastic plate deformation based on the parametric theory of Cosserat plates, recently developed by the authors. The numerical results are obtained using the Finite Element Method used to solve the parametric system of 9 kinematic equations. We discuss the existence and uniqueness of the weak solution and the convergence of the proposed FEM. The Finite Element analysis of clamped Cosserat plates of different shapes under different loads is provided. We present the numerical validation of the proposed FEM by estimating the order of convergence, when comparing the main kinematic variables with an analytical solution. We also consider the numerical analysis of plates with circular holes. We show that the stress concentration factor around the hole is less than the classical value, and smaller holes exhibit less stress concentration as would be expected on the basis of the classical elasticity.

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