Application of Acoustic Emission for Identification of Differences in Fatigue Damage of Selected Materials for Power Plants

2014 ◽  
Vol 627 ◽  
pp. 313-316 ◽  
Author(s):  
Vaclav Mentl ◽  
Frantisek Vlasic ◽  
Denisa Bartkova ◽  
Pavel Mazal

An acoustic emission is remarkable source of information about the fatigue process and its intensity under cyclic loading. Specimens made of reactor steel and INCONEL 713LC were subjected to bending fatigue loading in the high-cycle range. This study presents results of acoustic emission signal analysis. The main aim of this study is to propose a methodology for evaluation of the early manifestations of fatigue damage and to identify material changes in both materials by AE parameters. Signal comparison material indicates differences of damage mechanism in observed. An examination of crack initiation sites and microstructure has been also performed.Experiments were realized in cooperation between laboratories of Brno University of Technology and University of West Bohemia in Pilsen and its related to solving of project of the Czech Ministry of Industry and Commerce: “A diagnostic complex for the detection of pressure media and material defects in pressure components of nuclear and classic power plants“ and project New Technologies for Mechanical Engineering (NETME +).

2019 ◽  
Vol 141 (2) ◽  
Author(s):  
Fumio Inada ◽  
Michiya Sakai ◽  
Ryo Morita ◽  
Ichiro Tamura ◽  
Shin-ichi Matsuura ◽  
...  

Although acceleration and cumulative absolute velocity (CAV) are used as seismic indexes, their relationship with the damage mechanism is not yet understood. In this paper, a simplified evaluation method for seismic fatigue damage, which can be used as a seismic index for screening, is derived from the stress amplitude obtained from CAV for one cycle in accordance with the velocity criterion in ASME Operation and Maintenance of Nuclear Power Plants 2012, and the linear cumulative damage due to fatigue can be obtained from the linear cumulative damage rule. To verify the performance of the method, the vibration response of a cantilever pipe is calculated for four earthquake waves, and the cumulative fatigue damage is evaluated using the rain flow method. The result is in good agreement with the value obtained by the method based on the relative response. When the response spectrum obtained by the evaluation method is considered, the value obtained by the evaluation method has a peak at the peak frequency of the ground motion, and the value decreases with increasing natural frequency above the peak frequency. A higher peak frequency of the base leads to a higher value obtained by the evaluation method.


Materials ◽  
2022 ◽  
Vol 15 (1) ◽  
pp. 341
Author(s):  
Marc Thiele ◽  
Stephan Pirskawetz

The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods.


2015 ◽  
Vol 9 (1) ◽  
pp. 214-219 ◽  
Author(s):  
Su Hua ◽  
Chang Cheng

This paper performed a radial compression fatigue test on glass fiber winding composite tubes, collected acoustic emission signals at different fatigue damages stages, used time frequency analysis techniques for modern wavelet transform, and analyzed the wave form and frequency characteristics of fatigue damaged acoustic emission signals. Three main frequency bands of acoustic emission signal had been identified: 80-160 kHz (low frequency band), 160-300 kHz (middle frequency band), and over 300kHz (high frequency band), corresponding to the three basic damage modes: the fragmentation of matrix resin, the layered damage of fiber and matrix, and the fracture of cellosilk respectively. The usage of wavelet transform enabled the separation of fatigue damaged acoustic emission signals from interference wave, and the access to characteristics of high signal-noise-ratio fatigue damage.


Author(s):  
Cemal Basaran ◽  
Hong Tang ◽  
Shihua Nie

Fatigue damage is a progressive process of material degradation. The objective of this study is to experimentally qualify the damage mechanism in solder joints in electronic packaging under thermal fatigue loading. Another objective of this paper is to show that damage mechanism under thermal cycling and mechanical cycling is very different. Elastic modulus degradation under thermal cycling, which is considered as a physically detectable quantity of material degradation, was measured by Nano-indenter. It was compared with tendency of inelastic strain accumulation of solder joints in Ball Grid Array (BGA) package under thermal cycling, which was measured by Moire´ interferometry. Fatigue damage evolution in solder joints with traditional load-drop criterion was also investigated by shear-strain hysteresis loops from strain-controlled cyclic shear testing of thin layer solder joints. Load-drop behavior was compared with elastic modulus degradation of solder joints under thermal cycling. Following conventional Coffin-Manson approach, S-N curve was obtained from isothermal fatigue testing with load-drop criterion. Coffin-Manson curves obtained from strain controlled mechanical tests were used to predict fatigue life of solder joints. In this paper it is shown that this approach underestimates the fatigue life by an order of magnitude. Results obtained in this project indicate that thermal fatigue and isothermal mechanical fatigue are completely different damage mechanism for microstructurally evolving materials.


Author(s):  
Fumio Inada ◽  
Michiya Sakai ◽  
Ryo Morita ◽  
Ichiro Tamura ◽  
Shin-ichi Matsuura ◽  
...  

Although acceleration and cumulative absolute velocity (CAV) are used as seismic indexes, their relationship with the damage mechanism is not yet understood. In this paper, a simplified evaluation method for seismic fatigue damage, which can be used as a seismic index for screening, is derived from the stress amplitude obtained from CAV for one cycle in accordance with the velocity criterion in ASME Operation and Maintenance of Nuclear Power Plants 2012, and the linear cumulative damage due to fatigue can be obtained from the linear cumulative damage rule. To verify the performance of the method, the vibration response of a cantilever pipe is calculated for four earthquake waves, and the cumulative fatigue damage is evaluated using the rain flow method. The result is in good agreement with the value obtained by the method based on the relative response. When the response spectrum obtained by the evaluation method is considered, the value obtained by the evaluation method has a peak at the peak frequency of the ground motion, and the value decreases with increasing natural frequency above the peak frequency. A higher peak frequency of the base leads to a higher value obtained by the evaluation method.


Author(s):  
Hossein Heidary ◽  
Amir Refahi Oskouei ◽  
Milad Hajikhani ◽  
Behrooz Moosaloo ◽  
Mehdi Ahmadi Najafabadi

Structural parts made of composites have frequently to be drilled in the industry. However, little is now about the interacting conditions between the drill tool and material, which may be multi-type and multi-size. Delamination free in drilling different fiber reinforced composites is the main objective of present paper. Therefore the influence of drilling and materials variables thrust force and delamination of GFRP composite was investigated experimentally. Drilling variables are cutting speed and feed; material variable is fiber orientation. Acoustic Emission sensing was employed for online detection of composite damage induced by drilling. This paper addresses an application of wavelet-based signal processing technique on a composite during drilling. The wavelet methodology is introduced and procedure of wavelet-based acoustic emission (AE) analysis methods is demonstrated. Result shows Acoustic Emission analysis by wavelet method can monitor damage mechanism in drilling of composites.


2020 ◽  
Vol 11 (4) ◽  
pp. 633-643
Author(s):  
Noorsuhada Md Nor ◽  
Soffian Noor Mat Saliah ◽  
Khairul Afinawati Hashim

PurposeIn civil engineering construction, the reinforced concrete (RC) structure is generally used and exposed to fatigue loading as it is in service. The assessment of the RC structure is required to maintain the service life of the structure.Design/methodology/approachThis paper presents the behaviour of RC beam specimens under increasing maximum fatigue loading until failure. Simultaneously the acoustic emission (AE) was recorded. Twelve phases of maximum fatigue loading at Stage 1 and Stage 2 were applied to the beam with the frequency of 1 Hz and 5,000 load cycles were applied for each load phase. Two AE parameters were analysed and discussed, namely average frequency and rise angle value at CH4 and CH5.FindingsThe results found that the load and crack are closely related to the AE activities in the RC beam specimen when subjected to increasing fatigue loading.Originality/valueTo investigate the AE characteristics of RC beam specimens subjected to 12 phases of maximum fatigue loading using the average frequency and rise angle value.


Sign in / Sign up

Export Citation Format

Share Document