Slip Degassing to Improve the Properties of Slip Cast and Reaction Bonded Si3N4

2017 ◽  
Vol 751 ◽  
pp. 358-362
Author(s):  
Kritkaew Somton ◽  
Mana Rodchom ◽  
Thassanee Wonglom ◽  
Kannigar Dateraksa ◽  
Ryan C. McCuiston

The effect of slip degassing on the microstructure and mechanical properties of slip cast and reaction bonded Si3N4 was studied. The slip was prepared by aqueous ball milling of silicon (Si) powder. Hydrogen bubbles, a result of Si oxidation during milling, were degassed from the slip using a combination of vacuum and heat. The slip was then cast into a plaster mould to obtain rectangular green bodies. The Si green samples were sintered in a nitrogen atmosphere at 1500°C to convert the Si to Si3N4. After that the nitrided samples were polished to dimensions of 3 x 4 x 30 mm. The density, porosity, flexural strength, phase content and microstructure of the sintered samples were studied. The results showed that the degassing process increased the slip density. After casting and subsequent nitridation, it was found that the average apparent density of the samples increased from 2.89 to 2.95 g/cm3, the porosity decreased from 52.9 to 49.5 %, and the flexural strength increased from 8.1 to 9.3 MPa, when the degassed slip was used. A microstructural examination showed that the pores in the samples were filled with whiskers, which most likely resulted from a vapor phase growth mechanism. The samples produced from the degassed slip tended to have fewer whiskers, due to the reduced pore size and volume. A comparison of the XRD patterns showed no phase differences between the samples. The appearance of Si2N2O, and SiC likely resulted from the reactions between O2 and C impurities with Si3N4.

Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4846
Author(s):  
Anna Wąsik ◽  
Beata Leszczyńska-Madej ◽  
Marcin Madej

The paper presents the results of a study of the microstructure and selected properties of silver-based composites reinforced with TiO2 nanoparticles, produced by the powder metallurgy method. Pure silver powders were mixed with TiO2 reinforcement (5 and 10 wt%) and 5 mm steel balls (100Cr6) for 270 min in a Turbula T2F mixer to produce a homogeneous mixture. The composites were made in a rigid die with a single-action compaction press under a pressure of 400 MPa and 500 MPa and then sintered under nitrogen atmosphere at 900 °C. Additionally, to improve the density and mechanical properties of the obtained sinters, double pressing and double sintering operations were conducted. As a result, compacts with a density of 90–94% were obtained. The microstructure of the sintered compacts consists of uniform grains, and the TiO2 reinforcement phase particles are located on the grain boundaries. There were no discontinuities at the Ag–TiO2 contact boundary, which was confirmed by SEM and TEM analysis. The use of a higher pressure had a positive effect on the hardness and flexural strength of the tested materials. It was found that the composites with 5 wt% TiO2 pressed under 500 MPa are characterized by the highest level of mechanical properties. The hardness of these composites is 57 HB, while the flexural strength is 163 MPa.


Author(s):  
W. W. Davison ◽  
R. C. Buchanan

Yttria stabilized zirconia (YSZ) has become a significant technological material due to its high ionic conductivity, chemical inertness, and good mechanical properties. Temperatures on the order of 1700°C are required, however, to densify YSZ to the degree necessary for good electrical and mechanical properties. A technique for lowering the densification temperature is the addition of small amounts of material which facilitate the formation of a liquid phase at comparatively low temperatures. In this study, sintered microstructures obtained from the use of Al2O3 as a sintering aid were examined with scanning, transmission, and scanning transmission microscopy (SEM, TEM, and STEM).


2014 ◽  
Vol 1025-1026 ◽  
pp. 215-220 ◽  
Author(s):  
Sasirada Weerasunthorn ◽  
Pranut Potiyaraj

Fumed silica particles (SiO2) were directly added into poly (butylene succinate) (PBS) by melt mixing process. The effects of amount of fumed silica particles on mechanical properties of PBS/fumed silica composites, those are tensile strength, tensile modulus, impact strength as well as flexural strength, were investigated. It was found that the mechanical properties decreased with increasing fumed silica loading (0-3 wt%). In order to increase polymer-filler interaction, fumed silica was treated with 3-glycidyloxypropyl trimethoxysilane (GPMS), and its structure was analyzed by FT-IR spectrophotometry. The PBS/modified was found to possess better tensile strength, tensile modulus, impact strength and flexural strength that those of PBS/fumed silica composites.


2021 ◽  
Vol 13 (8) ◽  
pp. 4546
Author(s):  
Kaiyue Zhao ◽  
Peng Zhang ◽  
Bing Wang ◽  
Yupeng Tian ◽  
Shanbin Xue ◽  
...  

Cement-based materials prepared with activated water induced by a magnetic field or electric field represent a possible solution to environmental issues caused by the worldwide utilization of chemical admixtures. In this contribution, electric- and magnetic-activated water have been produced. The workability and mechanical properties of cement mortar prepared with this activated water have been investigated. The results indicate that the pH and absorbance (Abs) values of the water varied as the electric and magnetic field changed, and their values increased significantly, exhibiting improved activity compared with that of the untreated water. In addition, activated water still retains activity within 30 min of the resting time. The fluidity of the cement paste prepared with electric-activated water was significantly larger than that of the untreated paste. However, the level of improvement differed with the worst performance resulting from cement paste prepared with alternating voltage activated water. In terms of mechanical properties, both compressive strength and flexural strength obtained its maximum values at 280 mT with two processing cycles. The compressive strength increased 26% as the curing time increased from 7 days to 28 days and flexural strength increased by 31%. In addition, through the introduction of magnetic-activated water into cement mortar, the mechanical strength can be maintained without losing its workability when the amount of cement is reduced.


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