In Situ Observations of Sintering Process during Pulsed Current Sintering of Al2O3, ZnO and WC Alloy

2007 ◽  
Vol 534-536 ◽  
pp. 541-544 ◽  
Author(s):  
Yuji Kawakami ◽  
Fujio Tamai ◽  
Takashi Enjoji ◽  
Noboru Shikatani ◽  
Tatsuya Misawa ◽  
...  

Pulsed Current Sintering (PCS) process possesses some problems that need to be resolved. We, therefore aims at understanding phenomena of PCS process by presenting some basic data on in situ sintering behavior of PCS. In order to observe in situ sintering behavior of PCS, a special graphite mold equipped with thermo couple and electrodes were designed to measure the temperature, electric current and voltage inside the powder during PCS process. We apply three types of raw materials, especially for ZnO (thermoelectric material) as semiconductor, Al2O3 as non-conductor and WC (Tungsten Carbide) as good conductor. The observation succeeded and some valuable data were obtained. The results showed that the temperature in the Al2O3 powder is 100 K higher than the graphite mold at the temperature of 1473K and ZnO powder is 150 K higher than the graphite mold at the temperature of 1373K. The electric current and voltage were measured for each powder during PCS process. In addition, their electric resistance properties were calculated. The electric resistance showed different behavior.

2010 ◽  
Vol 638-642 ◽  
pp. 2109-2114 ◽  
Author(s):  
Tatsuya Misawa ◽  
Noburo Shikatani ◽  
Yuji Kawakami ◽  
Takashi Enjoji ◽  
Yasunori Ohtsu

To clarify the influence of internal pulsed current upon the sintering behavior of powder materials during spark plasma sintering processing, simultaneous measurement of internal current using magnetic probe was carried out. Magnetic probe is installed to the side of the sintering ZnO powder material through the carbon graphite sintering die, and detects the magnetic field generated by internal current which flow through the specimen. By magnetic probe measurement, the internal current that flows through the specimen during SPS process was several hundred ampere, and the ratio of the internal current to the total current was found to be dependent on the electrical conductivity, diameter of powder material and the progress of SPS process. The measurement and estimation of an internal pulsed current using a magnetic probe in the specimen is very useful for in situ observation of the sintering behavior during the SPS process.


2013 ◽  
Vol 789 ◽  
pp. 21-27 ◽  
Author(s):  
Bambang Prihandoko ◽  
Achmad Subhan ◽  
Slamet Priyono

Anode active material Li4Ti5O12/C has an advantage to increase the life time and the ability to charge and discharge lithium batteries. An experiment was carried out to make Li4Ti5O12/C more cheaper and simple process. Preparation of Li4Ti5O12/C was carried out with stoichiometric composition of raw materials TiO2 (Merck) and LiOH.H2O (Germany) under powder metallurgy method. After mixing and calcinations cassava starch as a source of carbon black coating could be mixed under comparison 1:1 with calcinations powders. Pyrolisis process was done in - situ by the sintering process at temperature variation, i.e. 800, 850 and 900°C for 1 hour. XRD test results indicated the presence of anatase TiO2 entire sample. The best results of powder Li4Ti5O12/C with in situ process under 850°C for 1 hour had conductivity in the order of 10-4S/cm and capacity round 5mAh/g. Carbon coating of cassava starch that is well identify in the black color of sample powder and EDX analysis, gave influence on electrochemical graphics of oxidation and reduction by cyclic voltammeter. The working voltage of Li4Ti5O12/C is in general 1.55V.


Author(s):  
Yuji Kawakami ◽  
Fujio Tamai ◽  
Takashi Enjoji ◽  
Noboru Shikatani ◽  
Tatsuya Misawa ◽  
...  

2018 ◽  
Vol 69 (5) ◽  
pp. 1272-1275 ◽  
Author(s):  
Camelia Tecu ◽  
Aurora Antoniac ◽  
Gultekin Goller ◽  
Mustafa Guven Gok ◽  
Marius Manole ◽  
...  

Bone reconstruction is a complex process which involves an osteoconductive matrix, osteoinductive signaling, osteogenic cells, vascularization and mechanical stability. Lately, to improve the healing of the bone defects and to accelerate the bone fusion and bone augmentation, bioceramic composite materials have been used as bone substitutes in the field of orthopedics and dentistry, as well as in cosmetic surgery. Of all types of bioceramics, the most used is hydroxyapatite, because of its similar properties to those of the human bone and better mechanical properties compared to b-tricalcium phosphate [1]. Currently, the most used raw materials sources for obtaining the hydroxyapatite are: bovine bone, seashells, corals, oyster shell, eggshells and human teeth. There are two common ways to obtain hydroxyapatite: synthetically and naturally. Generally, for the improvement of the mechanical properties and the structural one, hydroxyapatite is subjected to the sintering process. Considering the disadvantages of hydroxyapatite such as poor biodegradation rate, b-TCP has been developed, which has some disadvantages too, such as brittleness. For this reason, the aim of this study is to look into the effect of adding magnesium oxide on the sintering behavior, the structure and the mechanical properties of the hydroxyapatite-tricalcium phosphate composites.


2021 ◽  
Vol 7 (5) ◽  
pp. 56
Author(s):  
Yimin Yang ◽  
Xiaoying Li ◽  
Ziyu Liu ◽  
Dianjun Hu ◽  
Xin Liu ◽  
...  

Nanoparticles prepared by the coprecipitation method were used as raw materials to fabricate Y3Fe5O12 (YIG) ceramics by air pressureless sintering. The synthesized YIG precursor was calcinated at 900–1100 °C for 4 h in air. The influences of the calcination temperature on the phase and morphology of the nanopowders were investigated in detail. The powders calcined at 1000–1100 °C retained the pure YIG phase. YIG ceramics were fabricated by sintering at 1200–1400 °C for 10 h, and its densification behavior was studied. YIG ceramics prepared by air sintering at 1250 °C from powders calcinated at 1000 °C have the highest in-line transmittance in the range of 1000-3000 nm. When the sintering temperature exceeds 1300 °C, the secondary phase appears in the YIG ceramics, which may be due to the loss of oxygen during the high-temperature sintering process, resulting in the conversion of Fe3+ into Fe2+.


2014 ◽  
Vol 1038 ◽  
pp. 75-81
Author(s):  
Bernd Niese ◽  
Philipp Amend ◽  
Uwe Urmoneit ◽  
Stephan Roth ◽  
Michael Schmidt

Embedding stereolithography (eSLA) is an additive, hybrid process, which provides a flexible production of 3D components and the ability to integrate electrical and optical conductive structures and functional components within parts. However, the embedding of conductive circuits in stereolithography (SLA) parts assumes usage of process technologies, which enables their direct integration of conductive circuits during the layer-wise building process. In this context, a promising method for in-situ generation of conductive circuits is dispensing of conductive adhesive on the current surface of the SLA part and its subsequent sintering. In this paper, the laser sintering (λ = 355 nm) of conductive adhesive mainly consisting of silver nanoparticles is investigated. The work intends to evaluate the curing behavior of the conductive adhesive, the beam-matter-interactions and the thermal damage of the SLA substrate. The investigations revealed a fast and flexible laser sintering process for the generation of conductive circuits with sufficient electrical conductivity and sufficient current capacity load. In this context, a characterization of the conductive structures is done by measuring their electrical resistance and their potential current capacity load.


Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 841
Author(s):  
Dong Tian ◽  
Yonghong Chen ◽  
Xiaoyong Lu ◽  
Yihan Ling ◽  
Bin Lin

An environmentally friendly method was proposed to prepare mesoporous Mobil Composition of Matter No.48 (MCM-48) using fly ash as the silica source. Silver nanoparticles were infiltrated on MCM-48 facilely by an in situ post-reduction method and evaluated as an effective catalyst for CO oxidation. The as-prepared MCM-48 and Ag/MCM-48 nanoparticles were characterized by XRD, N2 adsorption/desorption, and TEM. Investigations by means of XPS for Ag/MCM-48 were performed in order to illuminate the surface composition of the samples. Studies revealed the strong influence of the loading of Ag nanoparticles on catalysts in the oxidation of CO. CO conversion values for Ag/MCM-48 of 10% and 100% were achieved at temperatures of 220 °C and 270 °C, respectively, indicating that the Ag-decorated MCM-48 catalyst is extremely active for CO oxidation.


Nanomaterials ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 330
Author(s):  
Hengli Xiang ◽  
Genkuan Ren ◽  
Yanjun Zhong ◽  
Dehua Xu ◽  
Zhiye Zhang ◽  
...  

Fe3O4@C nanoparticles were prepared by an in situ, solid-phase reaction, without any precursor, using FeSO4, FeS2, and PVP K30 as raw materials. The nanoparticles were utilized to decolorize high concentrations methylene blue (MB). The results indicated that the maximum adsorption capacity of the Fe3O4@C nanoparticles was 18.52 mg/g, and that the adsorption process was exothermic. Additionally, by employing H2O2 as the initiator of a Fenton-like reaction, the removal efficiency of 100 mg/L MB reached ~99% with Fe3O4@C nanoparticles, while that of MB was only ~34% using pure Fe3O4 nanoparticles. The mechanism of H2O2 activated on the Fe3O4@C nanoparticles and the possible degradation pathways of MB are discussed. The Fe3O4@C nanoparticles retained high catalytic activity after five usage cycles. This work describes a facile method for producing Fe3O4@C nanoparticles with excellent catalytic reactivity, and therefore, represents a promising approach for the industrial production of Fe3O4@C nanoparticles for the treatment of high concentrations of dyes in wastewater.


Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3365
Author(s):  
Justyna Zygmuntowicz ◽  
Magdalena Gizowska ◽  
Justyna Tomaszewska ◽  
Paulina Piotrkiewicz ◽  
Radosław Żurowski ◽  
...  

This work focuses on research on obtaining and characterizing Al2O3/ZrO2 materials formed via slip casting method. The main emphasis in the research was placed on environmental aspects and those related to the practical use of ceramic materials. The goal was to analyze the environmental loads associated with the manufacturing of Al2O3/ZrO2 composites, as well as to determine the coefficient of thermal expansion of the obtained materials, classified as technical ceramics. This parameter is crucial in terms of their practical applications in high-temperature working conditions, e.g., as parts of industrial machines. The study reports on the four series of Al2O3/ZrO2 materials differing in the volume content of ZrO2. The sintering process was preceded by thermogravimetric measurements. The fabricated and sintered materials were characterized by dilatometric study, scanning electron microscopy, X-ray diffraction, and stereological analysis. Further, life cycle assessment was supplied. Based on dilatometric tests, it was observed that Al2O3/ZrO2 composites show a higher coefficient of thermal expansion than that resulting from the content of individual phases. The results of the life cycle analysis showed that the environmental loads (carbon footprint) resulting from the acquisition and processing of raw materials necessary for the production of sinters from Al2O3 and ZrO2 are comparable to those associated with the production of plastic products such as polypropylene or polyvinyl chloride.


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