True Sedimentation and Particle Packing Rearrangement during Liquid Phase Sintering

2007 ◽  
Vol 534-536 ◽  
pp. 609-612
Author(s):  
Jong K. Lee ◽  
Lei Xu ◽  
Shu Zu Lu

When an alloy such as Ni-W is liquid phase sintered, heavy solid W particles sedimentate to the bottom of the container, provided that their volume fraction is less than a critical value. The sintering process evolves typically in two stages, diffusion-driven macrosegregation sedimentation followed by true sedimentation. During sedimentation, the overall solid volume fraction decreases concurrently with elimination of liquid concentration gradient. However, in the second stage of true sedimentation, the average solid volume fraction in the mushy zone increases with time, and oddly, no concentration gradient is necessary in the liquid zone. In this work, we propose that the true sedimentation results from particle rearrangement for higher packing efficiency.

2014 ◽  
Vol 87 ◽  
pp. 132-138 ◽  
Author(s):  
Hamed Ravash ◽  
Eckard Specht ◽  
Jef Vleugels ◽  
Nele Moelans

Liquid phase sintering (LPS) is widely used as a materials processing technique for hightemperature applications. In LPS, particle-particle contact size and distribution, 3-D coordination number, connectivity, and contiguity are important microstructure parameters which, to a large extent, determine the mechanical properties of the sintered materials. These features all depend on the grain size, solid volume fraction and dihedral angle during sintering. The dihedral angle is an important parameter in LPS. It is the angle formed between the 2 solid-liquid interfaces at the intersection of a grain boundary with the liquid. A higher solid volume fraction, on the other hand, favors a larger 3-D coordination number, connectivity, and contiguity. In practice, studying the correlation between these parameters and direct measurement of them is not a trivial task. Among them, 3-D measurement of dihedral angle is believed to be the most challenging one. In the current study, phase-field modeling is employed to simulate LPS in two phase systems (solid and liquid). Simulations are performed for the different ratios of grain boundary to solid-liquid energies and the different solid volume fractions. To create initial structures with high solid volume fraction, an advanced particle packing algorithm is employed. An extended sparse bounding-box algorithm is used to speed-up the computations and makes it computationally efficient for 3-D simulations. Contiguity, connectivity, and three dimensional coordination number were measured in the self similar regime. The results were compared with empirical rules and experimental data and are used to estimate the mean 3-D dihedral angle.


2021 ◽  
Author(s):  
Patrick Wilms ◽  
Jan Wieringa ◽  
Theo Blijdenstein ◽  
Kees van Malssen ◽  
Reinhard Kohlus

AbstractThe rheological characterization of concentrated suspensions is complicated by the heterogeneous nature of their flow. In this contribution, the shear viscosity and wall slip velocity are quantified for highly concentrated suspensions (solid volume fractions of 0.55–0.60, D4,3 ~ 5 µm). The shear viscosity was determined using a high-pressure capillary rheometer equipped with a 3D-printed die that has a grooved surface of the internal flow channel. The wall slip velocity was then calculated from the difference between the apparent shear rates through a rough and smooth die, at identical wall shear stress. The influence of liquid phase rheology on the wall slip velocity was investigated by using different thickeners, resulting in different degrees of shear rate dependency, i.e. the flow indices varied between 0.20 and 1.00. The wall slip velocity scaled with the flow index of the liquid phase at a solid volume fraction of 0.60 and showed increasingly large deviations with decreasing solid volume fraction. It is hypothesized that these deviations are related to shear-induced migration of solids and macromolecules due to the large shear stress and shear rate gradients.


2005 ◽  
Vol 101-102 ◽  
pp. 123-130 ◽  
Author(s):  
Lyudmila N. Paritskaya ◽  
Yuri S. Kaganovsky ◽  
V.V. Bogdanov

The phenomenon of low-temperature homogenization (LTH) during interdiffusion is studied under condition a t Dv £ 2 / 1 ) ( (Dv is the bulk diffusion coefficient, a is the lattice parameter) using nano-objects of binary Cu-Ni and Cr-Ni systems compacted from nano-powders and produced by mechanical alloying. Two stages of LTH were detected: at the first stage (t £ 103 s) the volume fraction of solution rapidly grows; at the second stage (t > 103 s) the volume fraction of solutions grows slowly with practically constant average solution concentration. The first stage of LTH correlates with active grain growth caused by small size (l) of structural element and nonequilibrium structure of nano-objects. Obtained results are analyzed theoretically in terms of interdiffusion along migrating GBs due to grain growth at the first stage and DIGM mechanism at the second stage. It is shown that the GB concentration distribution during interdiffusion along migrating GBs and the kinetics of LTH depend on a parameter l/l where 2 / 1 ) / ( b b V sD d l= is the characteristic diffusion length. The mechanisms and criteria of LTH are proposed.


2008 ◽  
Vol 23 (8) ◽  
pp. 2078-2083 ◽  
Author(s):  
Xi-xian Luo ◽  
Wang-he Cao

Upconversion luminescence (UPL) characteristics and effects of Li+ ion on the UPL of ZnWO4:Yb,Er polycrystalline phosphors were investigated. It was shown that introduction of Li+ ions could reduce the calcination temperature by about 200 °C and increase the crystallinity of ZnWO4:Yb,Er by a liquid-phase sintering process via formation of Li2WO4 and other intermediates. UPL efficiency is remarkably promoted by Li+ ions. Moreover, the UPL spectrum of Li+-doped ZnWO4:Yb,Er presents a red shift, and the strongest peak position shifts from 553 to 559 nm. These can be attributed to a shift in the 4f level barycenter to lower energy, which results from lowering of the symmetry of the crystal field around Er3+.


2008 ◽  
Vol 55-57 ◽  
pp. 353-356
Author(s):  
Nawarat Wora-uaychai ◽  
Nuchthana Poolthong ◽  
Ruangdaj Tongsri

In this research, titanium carbide-nickel (TiC-Ni) composites, with tungsten carbide addition, were fabricated by using a powder metallurgy technique. The TiC-Ni mixtures containing between 0-15 wt. % tungsten carbide (WC), were compacted and then sintered at 1300°C and 1400°C, respectively. The phase formation and microstructure of the WC-added TiC-Ni composites have been investigated by X-ray diffraction and scanning electron microscopy techniques. Mechanical properties of these composites were assessed by an indentation technique. The X-ray diffraction patterns showed no evidence of tungsten rich phases in the sintered WC-added cermets. This indicates that during the sintering process, tungsten carbide particles were dissolved in metallic binder phase (Ni phase) via dissolution/re-precipitation process during liquid phase sintering. The liquid phase formed during sintering process could improve sinterability of TiC-based cermets i.e., it could lower sintering temperatures. The TiC-Ni composites typically exhibited a core-rim structure. The cores consisted of undissolved TiC particles enveloped by rims of (Ti, W)C solid solution phase. Hardness of TiC-Ni composites increased with WC content. Sintering temperature also had a slight effect on hardness values.


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