Effects of Manganese on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy Processed by Differential Speed Rolling

2007 ◽  
Vol 544-545 ◽  
pp. 283-286 ◽  
Author(s):  
Xin Sheng Huang ◽  
Kazutaka Suzuki ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Naobumi Saito

A DSR processing with a roll speed ratio of 1.08 was carried out on an AZ31 alloys with Mn additions of 0, 0.2, 0.4 and 0.6 wt.% for investigating the effects of Mn on the microstructural evolution and mechanical properties. The amount of the Al-Mn compounds increased with increasing the Mn content. Compare with the DSR processed sheet without Mn addition with a homogeneous grain size, those with Mn additions exhibited an inhomogeneous microstructure due to the appearance of the shear bands comprising the small grains around 5 μm. The Mn addition exhibited a significant effect in grain refinement even for a low content of 0.2 wt.%, which reduced the average grain size from about 25 μm to 10 μm. The Mn addition resulted in the significant increases in the tensile strength and the 0.2% proof stress by about 25 MPa and 40 MPa, respectively.

2007 ◽  
Vol 539-543 ◽  
pp. 1759-1763 ◽  
Author(s):  
Xin Sheng Huang ◽  
Kazutaka Suzuki ◽  
Yong Jai Kwon ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
...  

A differential speed rolling (DSR) processing with a roll speed ratio of 1.167 was carried out on an AZ31 alloy for investigating the effects of DSR on microstructure, texture and mechanical properties. The DSR processed sheet showed unidirectional shear bands with a small grain size of 5.5 μm inclining to the rolling direction, and the basal plane tended to incline at about 15º from the rolling plane toward the rolling direction. Compared with the normal rolled sheet, the DSR processed sheets showed a lower proof stress and a larger elongation with an increase from 21% to 26% in the rolling direction. The proof stress increased and the elongation decreased with the angle between the tensile direction and the rolling direction.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 83
Author(s):  
Kamil Majchrowicz ◽  
Paweł Jóźwik ◽  
Witold Chromiński ◽  
Bogusława Adamczyk-Cieślak ◽  
Zbigniew Pakieła

The effect of shear deformation introduced by differential speed rolling (DSR) on the microstructure, texture and mechanical properties of Mg-6Sn alloy was investigated. Mg-6Sn sheets were obtained by DSR at speed ratio between upper and lower rolls of R = 1, 1.25, 2 and 3 (R = 1 refers to symmetric rolling). The microstructural and textural changes were investigated by electron backscattered diffraction (EBSD) and XRD, while the mechanical performance was evaluated based on tensile tests and calculated Lankford parameters. DSR resulted in the pronounced grain refinement of Mg-6Sn sheets and spreading of basal texture as compared to conventionally rolled one. The average grain size and basal texture intensity gradually decreased with increasing speed ratio. The basal poles splitting to transverse direction (TD) or rolling direction (RD) was observed for all Mg-6Sn sheets. For the as-rolled sheets, YS and UTS increased with increasing speed ratio, but a significant anisotropy of strength and ductility between RD and TD has been observed. After annealing at 300 °C, Mg-6Sn sheets became more homogeneous, and the elongation to failure was increased with higher speed ratios. Moreover, the annealed Mg-6Sn sheets were characterized by a very low normal anisotropy (0.91–1.16), which is normally not achieved for the most common Mg-Al-Zn alloys.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Fuan Wei ◽  
Jinhui Wang ◽  
Ping Li ◽  
Bo Shi

The mechanical properties of Mg-6Sn-3Al-1Zn alloy were enhanced with bimodal grain size disturbed in the microstructure uniformly; the Mg-6Sn-3Al-1Zn alloys were rolled with 60% thickness reduction at different rolling temperatures. The results have shown that the Mg-6Sn-3Al-1Zn alloys are composed of Mg2Sn phase and α-Mg matrix phase. When the rolling temperature was less than or equal to 400°C, with the rolling temperature increasing, the average size and volume fraction of Mg2Sn phase and the average grain size of small grains remained unchanged, the average grain size of large grains decreased, the volume fraction of small grains increased, and the yield strength of the alloy increased. When the rolling temperature reached 450°C, the average size and volume fraction of Mg2Sn phase and the average grain size of large grains increased, and the volume fraction of small grains and the yield strength of the alloy decreased. The elongation increased with the rolling temperature increasing, but the change trend of hardness was just opposite. When the alloy was rolled at 400°C, the average sizes of small grains, large grains, and Mg2Sn phases were 3.66 μm, 9.24 μm, and 19.5 μm, respectively. The volume fractions of small grains, large grains, and Mg2Sn phases were 18.6%, 77.6%, and 3.8%, respectively. And the tensile properties reached the optimum; for example, the tensile strength, yield strength, elongation, and Vickers hardness were 361 MPa, 289.5 MPa, 20.5%, and 76.3 HV, respectively.


2007 ◽  
Vol 561-565 ◽  
pp. 287-290
Author(s):  
Kazutaka Suzuki ◽  
Xin Sheng Huang ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Naobumi Saito

It was reported that the cold and warm press formability of the magnesium alloy was improved by the application of a differential speed rolling (DSR). However, it can be considered that the microstructure and the texture of the DSR processed sheets greatly change with the rolling conditions. In this study, commercial AZ31B magnesium alloy extrusions were processed by DSR at a differential speed ratio of 1.167 and a reduction per pass of 10% or less, and the effects of the rolling temperature, the number of rolling passes and reversal of the rolling direction on texture and mechanical properties were examined. As a result, it was found that the optimal rolling temperature in terms of the workability and formability of the material was 573 K. And the elongation and formability were maximal in sheets processed by 4–6 passes of DSR. Moreover, reversing the shear direction made the microstructure more homogeneous and finer than unidirectional shear, and improved the mechanical properties and formability. This improvement was greater in samples where the shear direction was reversed once in the middle than where it was reversed for each pass.


Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4159 ◽  
Author(s):  
Ahmad Bahmani ◽  
Woo-Jin Kim

A differential speed rolling (DSR) technique that provides capability of producing large-scale materials with fine grains and controlled texture in a continuous manner has attracted several researchers and industries. In this study, we tried to review the articles related to DSR and especially the high-ratio DSR (HRDSR) technique that is associated with a high speed ratio between the upper and lower rolls (≥2) and compare the change in microstructure and mechanical properties after HRDSR with the results obtained by using other severe plastic deformation (SPD) techniques to see the potential of the HRDSR technique in enhancing the mechanical properties of metals and metal matrix composites. The reviewed results show that HRDSR is an important technique that can effectively refine the grains to micro or nano sizes and uniformly disperse the particles or reinforcement throughout the matrix, which helps extensively in improving ambient and superplastic mechanical properties of various metals and alloys.


2011 ◽  
Vol 415-417 ◽  
pp. 1537-1544
Author(s):  
Hua Qiang Liu ◽  
Di Tang ◽  
Zhen Li Mi ◽  
Zhen Li

The grain size and the distribution of crystal orientation have an important effect on the mechanical properties of wrought AZ31B magnesium alloy sheets. Because the AZ31B magnesium alloy sheets rolled by conventional rolling have a poor formability at room temperature, a new rolling technology of differential speed rolling is used to improve the mechanical properties of AZ31B magnesium alloy. The research shows that the number of twinning crystal decreases, the number of the core of dynamically recrystallized grain increases, and the grain size become fine and isotropy by differential speed rolling with the increase of the reduction and the improving of the rolling temperature to some extent. The differential speed rolling not only improves the isotropy of the basal texture and also improves the microstructure and mechanical properties.


2007 ◽  
Vol 544-545 ◽  
pp. 395-398 ◽  
Author(s):  
Xin Sheng Huang ◽  
Kazutaka Suzuki ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Naobumi Saito

An AZ31 (Mg-3Al-1Zn-0.35Mn in mass%) alloy sheet exhibiting the inclination of the basal plane from the rolling plane at about 15º, was fabricated by a DSR processing with a roll speed ratio of 1.167. Compared with the normal rolled sheets, the DSR processed sheets showed a lower 0.2% proof stress, a larger elongation, a smaller r-value and a larger n-value. The Erichsen value at room temperature significantly increased from 2.2 to 3.1, and the deep drawability also improved.


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