Corrosion Performance of Nitrided Based Coating on AZ9I Mg Alloy in Hank’s Solution

2015 ◽  
Vol 819 ◽  
pp. 303-308 ◽  
Author(s):  
M.R. Zulkifli ◽  
Muhammad Zaimi ◽  
Jariah Mohamad Juoi ◽  
Zainab Mahamud

The use of Magnesium alloys as bioresorsable metallic implant is interesting to study due to the properties of magnesium ions which can be found naturally in bone tissue as well as are essential to human metabolism. However, its fast degradation rate and excess of these ions in the body may cause undesirable health effects. Therefore, surface treatment such as coating can offer an alternative solution to slow down the fast degradation rate of magnesium alloy. Thus, in this study, attempt has been made to coat the AZ91 magnesium alloy substrate with TiN, AlN and TiAlBN coatings using single hot press target with r.f. magnetron sputtering technique. During deposition, target power, working pressure and bias voltage were optimized for each coating deposition. Coating microstructure and its crystal phases are analysed using SEM and glancing angle X-ray diffraction analysis (GAXRD). Corrosion properties were evaluated using potentiodynamic polarization using Hank’s Solution as a medium to simulate body fluid. Result showed that TiAlBN coating is acting most successfully as a protection layer by slowing down the penetration of corrosion towards AZ91 Mg alloy substrate. SEM micrographs show a minimum damage to the substrate’s surface seen after subjected to corrosion test. In conclusion, TiAlBN coating is able to protect AZ91 Mg alloy substrate surface from corrosion and able to slow down their degradation rate. The better performance of TiAlBN coating create interest to further works on exploring the potential of this hard coated on AZ91 Mg alloy for biomaterial application.

Nanoscale ◽  
2020 ◽  
Vol 12 (14) ◽  
pp. 7700-7711 ◽  
Author(s):  
Hao Li ◽  
Xiaolei Feng ◽  
Yujie Peng ◽  
Rongchang Zeng

We fabricated both the superhydrophobic surface and the slippery surface on Mg alloy substrate by a facile method, and compared their self-cleaning, anti-corrosion and anti-biofouling properties as well as the thermally assisted healing ability.


2014 ◽  
Vol 933 ◽  
pp. 66-70
Author(s):  
Jun Jie Yang ◽  
Yao Li ◽  
Ping Xue

Rare Earth (RE) were added to industrial AZ91 magnesium alloy, so that RE-AZ91 Mg alloy was produced by the process of die casting, so as to study the effect of RE on corrosion resistance and tensile strength of Mg alloy. The experiment results show that RE addition could improve the tensile strength and corrosion resistance of magnesium alloy at a certain amount of RE. RE-AZ91 had a good heat resistance, corrosion resistance at a high temperature or in the environment applied constant voltage, with a high tensile strength.


Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1357 ◽  
Author(s):  
Jaromír Wasserbauer ◽  
Martin Buchtík ◽  
Jakub Tkacz ◽  
Stanislava Fintová ◽  
Jozef Minda ◽  
...  

The corrosion behavior of duplex Ni-P coatings deposited on AZ91 magnesium alloy was studied. The electroless deposition process of duplex Ni-P coating consisted in the preparation of low-phosphorus Ni-P coating (5.7 wt.% of P), which served as a bond coating and high-phosphorus Ni-P coating (11.5 wt.% of P) deposited on it. The duplex Ni-P coatings with the thickness of 25, 50, 75 and 100 µm were deposited on AZ91 magnesium alloy. The electrochemical corrosion behavior of coated AZ91 magnesium alloy was investigated by electrochemical impedance spectroscopy and potentiodynamic polarization method in 0.1 M NaCl. Obtained results showed a significant improvement in the corrosion resistance of coated specimens when compared to uncoated AZ91 magnesium alloy. From the results of the immersion tests in 3.5 wt.% NaCl, 10% solution of HCl and NaOH and 5% neutral salt spray, a noticeable increase in the corrosion resistance with the increasing thickness of the Ni-P coating was observed.


2013 ◽  
Vol 746 ◽  
pp. 524-528 ◽  
Author(s):  
Xiao Ming Wang ◽  
Sheng Zhu ◽  
Qing Chang ◽  
Xue Qiang Feng ◽  
Guo Feng Han

In order to improve anti-corrosion property of magnesium alloy parts in equipment, Al-based alloy coating on ZM5 magnesium alloy was prepared by supersonic particles deposition (SPD). Mass gain after being corroded, surface morphology of samples corroded and corrosion products were investigated by salt-mist test, SEM observation and EDS analysis etc. The results indicated that the mass gain of Al-Si coating after being corroded decreased evidently compared with magnesium alloy substrate. Al-Si coatings with thickness above 0.5mm did not generate blisters after 500h salt-mist test, proving that the coating possessed excellent anti-corrosion property.


2018 ◽  
Vol 5 (10) ◽  
pp. 172410 ◽  
Author(s):  
Jinhe Dou ◽  
Yupeng Zhao ◽  
Lu Lu ◽  
Guochao Gu ◽  
Huijun Yu ◽  
...  

The applications of magnesium (Mg) alloys as biodegradable orthopedic implants are mainly restricted due to their rapid degradation rate in the physiological environment. In this study, Si–CaP micro-arc oxidation (MAO) coatings were prepared on a Mg–Zn–Ca alloy by a second-step MAO process at different voltages in order to decrease the degradation rate and increase the bioactivity of the alloy. The microstructure and morphology of the samples were characterized using XRD, FT-IR SEM and EDS. The degradation behaviours of samples were evaluated using electrochemical techniques, and immersion tests in simulated body fluid (SBF). The results indicate that the morphology of the Si–CaP coatings changed significantly with the increase in Ca/P ratio as the second-step voltage increased. The Si–CaP containing coating produced at 450 V could significantly decrease the degradation rate of Mg and caused a slow increase in pH of the SBF solution. The haemolysis test concluded that the coating C3 did not cause a haemolytic reaction. The corrosion resistance of Mg alloy was greatly improved with the Si–CaP coatings, and the Mg alloy with Si–CaP coating prepared at 450 V had the best corrosion resistance, which indicates that the Si–CaP coatings are promising for improving the biodegradation properties of Mg-based orthopedic implants. Haemolysis tests indicated that the Si–CaP coating prepared at 450 V conforms to the given standard (YY/T0127.1-93).


2018 ◽  
Vol 941 ◽  
pp. 2477-2482
Author(s):  
Annalisa Acquesta ◽  
Anna Carangelo ◽  
Tullio Monetta

The observation of the natural world is increasingly inspiring the field of material science. A coating based on dopamine, the principle origin of the extraordinarily robust adhesion of the mussel to the solid surface, was used as an intermediate layer to decrease the degradation rate of a biodegradable device made of AZ31 magnesium alloy covered with an external organic coating. The dopamine-based film entailed a hydrophobic character to the sample, as confirmed by water contact angle test. The electrochemical analysis, made in Hank’s solution, showed that the bio-inspired film could improve the corrosion resistance of AZ31 when used together with an external organic coating.


2014 ◽  
Vol 900 ◽  
pp. 53-63 ◽  
Author(s):  
Yuswono Marsumi ◽  
Andika Widya Pramono

Titanium (Ti) alloy metal has been used for permanent implant in the human body. Its high strength and hardness take place due to the β phase formation at room temperature. Ti-6%Al-6%V alloy is most popular, of which vanadium (V) content is used as the β phase stabilizer. However V can induce allergic reaction from the body. V can be substituted by other element, such as Mo and Nb. Microstructure observations for Ti-6%Al-6%Mo and Ti-6%Al-6%Nb alloys show that β phase exists as matrix having good workability at room temperature. After preheat at 1000°C, no cracking failure occurs during forging and rolling treatment. Thermal spray method is used for CaPO4 surface treatment. A CaPO4 layer on the alloy substrate forms after the molten CaPO4 is hot sprayed on to the alloy substrate surface. Corrosion test results indicate that the increase in Mo or Nb content up to 6% leads to the increase in corrosion resistance.


Coatings ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 441 ◽  
Author(s):  
Shimeng Wang ◽  
Lingxia Fu ◽  
Zhenggang Nai ◽  
Jun Liang ◽  
Baocheng Cao

In this work, one coating is comprised of ZrO2 and the other consists of MgO as main phase composition was produced on AZ31 magnesium alloy using one-step plasma electrolytic oxidation (PEO). The purpose of this work was to study the corrosion resistance and cytocompatibility of the above-coated AZ31 magnesium alloys in order to provide a basis for AZ31 Mg alloy’s clinical applications of biomedical use. The morphology and phase composition of the coatings were studied using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion properties were examined using electrochemical testing, hydrogen evolution measurements, and immersion tests in a simulated body fluid (SBF). Compared with bare magnesium and the MgO coating, the ZrO2-containing coating exhibited an improved corrosion resistance. Cell proliferation assays and cell morphology observations showed that the ZrO2-containing coating was not toxic to the L-929 cells. The ZrO2 coating was much denser and more homogeneous than the MgO coating, hence the corrosion resistance of the ZrO2-coated AZ31 Mg alloy was superior and more stable than the MgO-coated AZ31 Mg alloy, and ZrO2/AZ31 did not induce a cytotoxic reaction to L-929 cells and promote cell growth.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Mohammad Amin Khalili ◽  
Elnaz Tamjid

AbstractMagnesium-based implants (MBIs) have recently attracted great attention in bone regeneration due to elastic modulus similar to bone. Nevertheless, the degradation rate and hydrogen release of MBIs in the body have to be tackled for practical applications. In the present study, we present a metal–organic framework (MOF) nanoplates to reduce the degradation rate of AZ91 magnesium alloy. Zeolitic imidazolate frameworks (ZIF-8) with a specific surface area of 1789 m2 g−1 were prepared by solvothermal methods, and after dispersion in a chitosan solution (10% w/w), the suspension was electrospun on the surface of AZ91 alloy. Studying the degradation rate in simulated body fluid (SBF) by electrochemical analysis including potentiodynamic polarization and electrochemical impedance spectroscopy reveals that the degradation rate of the surface-modified implants decreases by ~ 80% as compared with the unmodified specimens. The reduced alkalization of the physiological environment and hydrogen release due to the implant degradation are shown. In vitro studies by fibroblasts and MG63 osteosarcoma cells exhibit improved cell adhesion and viability. The mechanisms behind the improved degradation resistance and enhanced bioactivity are presented and discussed. Surface modification of MBIs by MOF-chitosan coatings is a promising strategy to control the biodegradation of magnesium implants for bone regeneration.


Coatings ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1138
Author(s):  
Rongfa Zhang ◽  
Zeyu Zhang ◽  
Yuanyuan Zhu ◽  
Rongfang Zhao ◽  
Shufang Zhang ◽  
...  

Iron (Fe) is an important trace element for life and plays vital functions in maintaining human health. In order to simultaneously endow magnesium alloy with good degradation resistance, improved cytocompatibility, and the proper Fe amount for the body accompanied with degradation of Mg alloy, Fe-containing ceramic coatings were fabricated on WE43 Mg alloy by micro-arc oxidation (MAO) in a nearly neutral pH solution with added 0, 6, 12, and 18 g/L ferric sodium ethylenediaminetetraacetate (NaFeY). The results show that compared with the bare Mg alloy, the MAO samples with developed Fe-containing ceramic coatings significantly improve the degradation resistance and in vitro cytocompatibility. Fe in anodic coatings is mainly present as Fe2O3. The increased NaFeY concentration favorably contributes to the enhancement of Fe content but is harmful to the degradation resistance of MAO coatings. Our study reveals that the developed Fe-containing MAO coating on Mg alloy exhibits potential in clinical applications.


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