Application of Polymer Plaster Composites in Additive Manufacturing of High-Strength Components

2015 ◽  
Vol 825-826 ◽  
pp. 763-770 ◽  
Author(s):  
Stefan Junk ◽  
Rebecca Matt
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Low Cost ◽  
New Technology ◽  
High Strength ◽  
Testing Specimen ◽  
Whole Process ◽  
Infiltration Technique ◽  
Cost Of Materials ◽  
The Cost

Today, 3D-printing with polymer plaster composites is a common method in Additive Manufacturing. This technique has proven to be especially suitable for the production of presentation models, due to the low cost of materials and the possibility to produce color-models. But nowadays it requires refinishing through the manual application of a layer of resin. However, the strength of these printed components is very limited, as the applied resin only penetrates a thin edge layer on the surface. This paper develops a new infiltration technique that allows for a significant increase in the strength of the 3D-printed component. For this process, the components are first dehydrated in a controlled two-tier procedure, before they are then penetrated with high-strength resin. The infiltrate used in this process differs significantly from materials traditionally used for infiltration. The result is an almost complete penetration of the components with high-strength infiltrate. As the whole process is computer-integrated, the results are also easier to reproduce, compared to manual infiltration. On the basis of extensive material testing with different testing specimen and testing methods, it can be demonstrated that a significant increase in strength and hardness can be achieved. Finally, this paper also considers the cost and energy consumption of this new infiltration method. As a result of this new technology, the scope of applicability of 3D-printing can be extended to cases that require significantly more strength, like the production of tools for the shaping of metals or used for the molding of plastics. Furthermore, both the process itself and the parameters used are monitored and can be optimized to individual requirements and different fields of application.

3D Printing for Manufacturing Antique and Modern Musical Instrument Parts

2016 ◽  
Author(s):  
Frank Celentano ◽  
Nicholas May ◽  
Edward Simoneau ◽  
Richard DiPasquale ◽  
Zahra Shahbazi ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Cloud Model ◽  
Low Cost ◽  
Sound Quality ◽  
Musical Instrument ◽  
Original Design ◽  
Manufacturing Method ◽  
3D Print ◽  
3D Printed

Professional musicians today often invest in obtaining antique or vintage instruments. These pieces can be used as collector items or more practically, as performance instruments to give a unique sound of a past music era. Unfortunately, these relics are rare, fragile, and particularly expensive to obtain for a modern day musician. The opportunity to reproduce the sound of an antique instrument through the use of additive manufacturing (3D printing) can make this desired product significantly more affordable. 3D printing allows for duplication of unique parts in a low cost and environmentally friendly method, due to its minimal material waste. Additionally, it allows complex geometries to be created without the limitations of other manufacturing techniques. This study focuses on the primary differences, particularly sound quality and comfort, between saxophone mouthpieces that have been 3D printed and those produced by more traditional methods. Saxophone mouthpieces are commonly derived from a milled blank of either hard rubber, ebonite or brass. Although 3D printers can produce a design with the same or similar materials, they are typically created in a layered pattern. This can potentially affect the porosity and surface of a mouthpiece, ultimately affecting player comfort and sound quality. To evaluate this, acoustic tests will be performed. This will involve both traditionally manufactured mouthpieces and 3D prints of the same geometry created from x-ray scans obtained using a ZEISS Xradia Versa 510. The scans are two dimensional images which go through processes of reconstruction and segmentation, which is the process of assigning material to voxels. The result is a point cloud model, which can be used for 3D printing. High quality audio recordings of each mouthpiece will be obtained and a sound analysis will be performed. The focus of this analysis is to determine what qualities of the sound are changed by the manufacturing method and how true the sound of a 3D printed mouthpiece is to its milled counterpart. Additive manufacturing can lead to more inconsistent products of the original design due to the accuracy, repeatability and resolution of the printer, as well as the layer thickness. In order for additive manufacturing to be a common practice of mouthpiece manufacturing, the printer quality must be tested for its precision to an original model. The quality of a 3D print can also have effects on the comfort of the player. Lower quality 3D prints have an inherent roughness which can cause discomfort and difficulty for the musician. This research will determine the effects of manufacturing method on the sound quality and overall comfort of a mouthpiece. In addition, we will evaluate the validity of additive manufacturing as a method of producing mouthpieces.

What Is Next?

2017 ◽  
pp. 78-92
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Chemical Reactions ◽  
Digital Control ◽  
Industrial Revolution ◽  
Low Cost ◽  
Science And Technology ◽  
Fourth Industrial Revolution ◽  
3D Printers ◽  
Design Construction

Fourth Industrial Revolution gave birth to few different technologies, not known until now. One of them is 3D printing. If subtracting manufacturing is part of Industrial Revolution 3, Additive manufacturing is for sure part of Industrial Revolution 4.0. 3D printing has the potential to transform science and technology by creating bespoke, low-cost appliances that previously required dedicated facilities to make. 3D printers are used to initiate chemical reactions by printing the reagents directly into a 3D reactionware matrix, and so put reactionware design, construction and operation under digital control. Some models of 3D Printers can print uniquely shaped sugar confections in flavors such as chocolate, vanilla, mint, cherry, sour apple and watermelon. They can also print custom cake toppers–presumably in the likeness of the guest of honor.

Importance of 3D Printing Technology in Medical Fields

2019 ◽  
pp. 21-40
Author(s):  
Ranjit Barua ◽  
Sudipto Datta ◽  
Amit Roychowdhury ◽  
Pallab Datta
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
3D Printing ◽  
New Technology ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Medical Field ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Proper Material

Three-dimensional or 3D printing technology is a growing interest in medical fields like tissue engineering, dental, drug delivery, prosthetics, and implants. It is also known as the additive manufacturing (AM) process because the objects are done by extruding or depositing the material layer by layer, and the material may be like biomaterials, plastics, living cells, or powder ceramics. Specially in the medical field, this new technology has importance rewards in contrast with conventional technologies, such as the capability to fabricate patient-explicit difficult components, desire scaffolds for tissue engineering, and proper material consumption. In this chapter, different types of additive manufacturing (AM) techniques are described that are applied in the medical field, especially in community health and precision medicine.

Validation of a low-cost selective powder deposition process through the characterization of tin bronze specimens

2021 ◽  
pp. 146442072110319
Author(s):  
Samuel Magalhães ◽  
Manuel Sardinha ◽  
Carlos Vicente ◽  
Marco Leite ◽  
Relógio Ribeiro ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Low Cost ◽  
Deposition Process ◽  
Metal Powders ◽  
Tin Bronze ◽  
Powder Deposition ◽  
Manufacturing Technologies ◽  
The Cost

Additive manufacturing technologies are becoming increasingly popular due to their advantages over traditional subtracting manufacturing technologies. Despite advances in this field, fixed and maintenance costs for additive manufacturing with metals remain high. The introduction of low-cost metal machines in the additive manufacturing market considerably reduces the cost of acquiring and maintaining this type of equipment. This work aims to establish the process requirements for a low-cost selective powder deposition process, and validate it through the production of specimens in the laboratory and evaluate their mechanical properties. Tin bronze specimens were produced under different manufacturing conditions, namely powder dimensions, type of crucible and coke, firing segments and casting strategy. The morphology and chemical composition of the specimens were carried out combining the scanning electron microscopy and energy dispersive X-Ray spectroscopy techniques, respectively. It was observed that crucibles and coke with impurities that react with the metal powders and infill in a reducing atmosphere have influence in the final quality of parts. Tested samples displayed high variability of results which can be correlated with different manufacturing conditions. The selection of the appropriate print parameters led to the manufacture of tin bronze specimens with mechanical properties comparable to those reported in the literature. Overall, low-cost selective powder deposition is a promising technology, if identified manufacturing issues are addressed.

Lapping Parabolic Parts Using the Bending Lapping Tool

2014 ◽  
Vol 900 ◽  
pp. 592-595
Author(s):  
Chun Min Shang ◽  
Dong Mei Zhang ◽  
Jian Dong Yang
Keyword(s):  
High Precision ◽  
Low Cost ◽  
New Technology ◽  
Experimental Result ◽  
Work Piece ◽  
Face Shape ◽  
Minimal Error ◽  
Shape Precision ◽  
The Cost ◽  
Easy Operation

Lapping the parabolic work-piece with the lapping tool in bending method is a new technology, which has some good characters such as low cost, scope broad, easy operation, and high precision. The lapping tool is formed by the means of bending and forming with solid abrasives on it in the experiment. The experiment shows that parabolic workpiece can be lapped using this method. The experimental result indicates that the work-piece face shape precision is high with the lapping tool, the maximal error is 0.0881mm and the minimal error is-0.0011mm, and lapping efficiency is high and the cost is low.

Composite Materials for Repair of Pressure Boundary and Structural Components

2009 ◽  
Author(s):  
John A. Charest
Keyword(s):  
Composite Materials ◽  
New Technology ◽  
High Strength ◽  
Fiber Reinforced Polymers ◽  
Material Technology ◽  
Reinforced Polymers ◽  
Frp Reinforcement ◽  
Personnel Safety ◽  
The Cost ◽  
Host Component

Deterioration of components and structures at power generating facilities has caused unscheduled plant outages, personnel safety concerns, and significant impact on operating budgets. However, new technology is now available that can increase the usable life of components and structures, while significantly reducing the economic burden normally associated with repair or replacement options. This technology, known as “Fiber Reinforced Polymers” or FRP, primarily utilizes carbon fibers and high strength epoxy resins to restore or enhance the structural and or pressure boundary capacity of plant components. The extent of the FRP reinforcement is determined by the targeted equipment operating parameters, and the inter-action of the composite materials with the host component. These repairs are typically accomplished in-place with small crews and completed during a relatively short duration. The material technology and engineering associated with FRP repair methods provides an effective mechanism to rehabilitate piping, pumps, heat exchangers, water boxes, structural shapes and numerous other items while minimizing the cost typically associated with direct replacement. This paper will focus on typical applications, design and installation of FRP technology as it relates to maintenance activities at power generating facilities.

scholarly journals Design and Development of Plastic Filament Extruder for 3D Printing

2018 ◽  
Vol 10 (3) ◽  
pp. 23 ◽  
Author(s):  
Mamta H. Wankhade ◽  
Satish G. Bahaley
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Three Dimensional ◽  
3D Printer ◽  
3D Objects ◽  
Fused Deposition ◽  
Additive Manufacturing Technology ◽  
Mechanized Method ◽  
Dimensional Object ◽  
The Cost

<p>3D printing is a form of additive manufacturing technology where a three dimensional object is created by laying down successive layers of material. It is mechanized method whereby 3D objects are quickly made on a reasonably sized machine connected to a computer containing blueprints for the object. As 3D printing is growing fast and giving a boost to product development, the factories doing 3D printing need to continuously meet the printing requirements and maintain an adequate amount of inventory of the filament. As the manufactures have to buy these filaments from various vendors, the cost of 3D printing increases. To overcome the problem faced by the manufacturers, small workshop owners, the need of 3D filament making machine arises. This project focuses on designing and fabricating a portable fused deposition 3D printer filament making machine with cheap and easily available components to draw 1.75 mm diameter ABS filament.</p>

scholarly journals Automated Low-Cost LED-Based Sun Photometer for City Scale Distributed Measurements

2021 ◽  
Vol 13 (22) ◽  
pp. 4585
Author(s):  
Cristobal Garrido ◽  
Felipe Toledo ◽  
Marcos Diaz ◽  
Roberto Rondanelli
Keyword(s):  
Temporal Resolution ◽  
Low Cost ◽  
Calibration Transfer ◽  
Calibration Uncertainty ◽  
Global Coverage ◽  
Sun Photometer ◽  
Cost Of Materials ◽  
The Cost ◽  
The City ◽  
Lower Temporal Resolution

We propose a monochromatic low-cost automatic sun photometer (LoCo-ASP) to perform distributed aerosol optical depth (AOD) measurements at the city scale. This kind of network could fill the gap between current automatic ground instruments—with good temporal resolution and accuracy, but few devices per city and satellite products—with global coverage, but lower temporal resolution and accuracy-. As a first approach, we consider a single equivalent wavelength around 408 nm. The cost of materials for the instrument is around 220 dollars. Moreover, we propose a calibration transfer for a pattern instrument, and estimate the uncertainties for several units and due to the internal differences and the calibration process. We achieve a max MAE of 0.026 for 38 sensors at 408 nm compared with AERONET Cimel; a mean standard deviation of 0.0062 among our entire sensor for measurement and a calibration uncertainty of 0.01. Finally, we perform city-scale measurements to show the dynamics of AOD. Our instrument can measure unsupervised, with an expected error for AOD between 0.02 and 0.03.

Low-Cost 3D Printing of Controlled Porosity Ceramic Parts

2012 ◽  
Vol 6 (5) ◽  
pp. 618-626 ◽  
Author(s):  
Olaf Diegel ◽  
◽  
Andrew Withell ◽  
Deon de Beer ◽  
Johan Potgieter ◽  
...  
Keyword(s):  
3D Printing ◽  
Low Cost ◽  
Controlled Porosity ◽  
3D Printers ◽  
The Cost

This research was initiated to develop low cost powders that could be used on 3D printers. The paper describes experiments that were undertaken with different compositions of clay-based powders, and different print saturation settings. An unexpected sideeffect of printing ceramic parts was the ability to control the part porosity by varying the powder recipe and print parameters. The cost of clay-based powder was, depending on the specific ingredients used, around US$2.00/Kg.

Evaluation of Dimensional Accuracy of 3D printed mandibular model using two different Additive Manufacturing Techniques based on Cone Beam Computed Tomography scan data (A Diagnostic Accuracy Study)

2019 ◽  
Author(s):  
Noha Hamada Mohamed ◽  
Hossam Kandil ◽  
Iman Ismail Dakhli
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Low Cost ◽  
Dimensional Accuracy ◽  
3D Models ◽  
The Body ◽  
Reference Standard ◽  
Linear Measurements ◽  
3D Printed ◽  
Manufacturing Techniques

Abstract In dentistry, 3D printing already has diverse applicability, and holds a great deal of promise to make possible many new and exciting treatments and approaches to manufacturing dental restorations. Better availability, shorter processing time, and descending costs have resulted in the increased use of RP. Concomitantly the development of medical applications is expanding. (Zaharia et al., 2017)Many different printing technologies exist, each with their own advantages and disadvantages. Unfortunately, a common feature of the more functional and productive equipment is the high cost of the equipment, the materials, maintenance, and repair, often accompanied by a need for messy cleaning, difficult post-processing, and sometimes onerous health and safety concerns (Dawood et al., 2015)Low-cost 3D printers represent a great opportunity in the dental and medical field, as they could allow surgeons to use 3D models at a very low cost and, therefore, democratize the use of these 3D models in various indications. However, efforts should be made to establish a unified validation protocol for low-cost RP 3D printed models, including accuracy, reproducibility, and repeatability tests. Asaumi et al., suggested that dimensional changes may not affect the success of surgical applications if such changes are within a 2% variation .However, the proposed cut-off of 2% should be furthermore discussed, as the same accuracy may be not required for all types of indications. (Silva et al., 2008; Maschio et al., 2016)This aim of the present study is to evaluate the dimensional accuracy of the 3D printed mandibular models fabricated by two different additive manufacturing techniques, using highly precise one as selective laser sintering (SLS) and a low-cost one as fused filament fabrication and whether they are both comparable in terms of precision. In addition to evaluation of dimensional accuracy of linear measurements of the mandible in CBCT scans.7 mandibular models will be recruited. Radio-opaque markers of gutta-percha balls will be applied on the model to act as guide pointsTen linear measurements (5 long distances: Inter-condylar, inter-coronoidal, inter-mandibular notch, length of left ramus, length of right ramus; as well as 5 short distances: Length of the body of the mandible at midline, length of the body of the mandible in the area of last left molar, as well as that of the last right molar, the distance between the tip of right condyle to the tip of the right coronoid, as well as that of their left counterparts) will be obtained using digital calliper, to act as the reference standard later. Scanning of the model by CBCT will be next , 3D printing of the scanned image using SLS and FFF printers will be done. Recording of same linear measurment will be done on printed models. Comparison of the recorded values vs reference standard is the last step

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