Combustion Synthesis of β-SiAlON Using 3D Ball Milling
Combustion synthesis (CS) of β-SiAlON was conducted using a 3D ball mill, with a focus on the effect of the 2D/3D ball mill premixing conditions on the CS raw material particle size as well as on the yield and grain shape of the final products. The results showed that the particle size distribution of the raw materials was significantly affected by the premixing conditions. Various particle sizes and particle size distributions could easily be obtained by using a 3D mill instead of a 2D mill due to the complex biaxial rotation movement of 3D milling. The particle size was more sensitive to the rotation ratio (vertical spin/horizontal spin, Vv/Vh) than the rotation rate when using 3D milling. Finally, β-SiAlON with less than 5 mass% unreacted Si was obtained using premix milling conditions of 135×200 [vertical spin (rpm) × horizontal spin (rpm)]. The grain shapes of the final products were clearly influenced by the particle size distribution of the raw mixtures.