The Background to Superplastic Forming and Opportunities Arising from New Developments

2020 ◽  
Vol 306 ◽  
pp. 1-8
Author(s):  
Terence G. Langdon
Keyword(s):  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
High Strain ◽  
Rate Sensitivity ◽  
Superplastic Forming ◽  
Industrial Applications ◽  
Superplastic Flow ◽  
Dislocation Glide ◽  
Wide Range ◽  
Historical Developments

The occurrence of superplastic flow in metals has a long history but it is only over the last three or four decades that it was recognized that this process provides an opportunity for fabricating complex parts, especially curved panels, that may be used in a wide range of industrial applications. In practice, this use is dependent upon the high strain rate sensitivity of ~0.5 which is an inherent feature of true superplastic flow but in practice excellent forming may be achieved also through the use of metals deforming within the range of dislocation glide where the strain rate sensitivity is close to 0.3. New possibilities have arisen over the last two decades with the demonstrations that exceptionally refined microstructures, usually within the submicrometer or even the nanometer range, may be prepared from a wide range of commercial alloys through the application of severe plastic deformation in which the material is subjected to a very high strain without any significant changes in the overall dimensions of the sample. This presentation examines these historical developments and describes the new processing procedures that provide new opportunities within the field of superplastic forming.

scholarly journals A Modified Eyring Equation for Modeling Yield and Flow Stresses of Metals at Strain Rates Ranging from 10−5to 5 × 104 s−1

2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Ramzi Othman
Keyword(s):  
Constitutive Equation ◽  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
Large Strain ◽  
Rate Sensitivity ◽  
Industrial Applications ◽  
Strain Rate Range ◽  
Strain Rates ◽  
Wide Range ◽  
Large Strain Rate

In several industrial applications, metallic structures are facing impact loads. Therefore, there is an important need for developing constitutive equations which take into account the strain rate sensitivity of their mechanical properties. The Johnson-Cook equation was widely used to model the strain rate sensitivity of metals. However, it implies that the yield and flow stresses are linearly increasing in terms of the logarithm of strain rate. This is only true up to a threshold strain rate. In this work, a three-constant constitutive equation, assuming an apparent activation volume which decreases as the strain rate increases, is applied here for some metals. It is shown that this equation fits well the experimental yield and flow stresses for a very wide range of strain rates, including quasi-static, high, and very high strain rates (from 10−5to 5 × 104 s−1). This is the first time that a constitutive equation is showed to be able to fit the yield stress over a so large strain rate range while using only three material constants.

scholarly journals Low Temperature Strain Rate Sensitivity of Titanium Alloys

2016 ◽  
Vol 258 ◽  
pp. 570-573 ◽  
Author(s):  
Héloise Vigié ◽  
Thalita de Paula ◽  
Martin Surand ◽  
Bernard Viguier
Keyword(s):  
Strain Rate ◽  
Titanium Alloys ◽  
Strain Rate Sensitivity ◽  
Constant Strain Rate ◽  
Rate Sensitivity ◽  
Tensile Tests ◽  
Industrial Applications ◽  
Sustained Load ◽  
Dwell Fatigue ◽  
Wide Range

Titanium alloys are widely used in many industrial applications such as in aeronautics due to their combination of good mechanical properties, excellent corrosion resistance and low density. The mechanical behaviour of titanium alloys is known to exhibit a peculiar dependence on both deformation temperature and strain rate. Titanium alloys show significant room temperature creep and they are very sensitive to dwell fatigue and sustained load cracking. This behaviour is related to the viscosity of plastic deformation in titanium alloys, which can be represented by a strain rate sensitivity (SRS) parameter. The present study aims to compare the tensile behavior of two different titanium alloys, Ti-6Al-4V and β21S, which exhibit dissimilar microstructures. Results of tensile tests, performed under constant strain rate and including strain rate changes, are reported in terms of flow stress, ductility and SRS over a wide range of temperatures.

Effect of Consolidation and Sintering Parameters on the Mechanical Responses of Nanocrystalline Al-Fe Alloy Processed by Mechanical Alloying

2015 ◽  
Vol 719-720 ◽  
pp. 87-90
Author(s):  
Muneer Baig ◽  
Hany Rizk Ammar ◽  
Asiful Hossain Seikh ◽  
Mohammad Asif Alam ◽  
Jabair Ali Mohammed
Keyword(s):  
Mechanical Alloying ◽  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
Compressive Loading ◽  
Rate Sensitivity ◽  
Testing Temperature ◽  
Fine Grained ◽  
Mechanical Responses ◽  
Wide Range ◽  
High Frequency Induction

In this investigation, bulk ultra-fine grained and nanocrystalline Al-2 wt.% Fe alloy was produced by mechanical alloying (MA). The powder was mechanically milled in an attritor for 3 hours and yielded an average crystal size of ~63 nm. The consolidation and sintering was performed using a high frequency induction sintering (HFIS) machine at a constant pressure of 50 MPa. The prepared bulk samples were subjected to uniaxial compressive loading over wide range of strain rates for large deformation. To evaluate the effect of sintering conditions and testing temperature on the strain rate sensitivity, strain rate jump experiments were performed at high temperature. The strain rate sensitivity of the processed alloy increased with an increase in temperature. The density of the bulk samples were found to be between 95 to 97%. The average Vickers micro hardness was found to be 132 Hv0.1.

scholarly journals Study on Plastic Deformation Behavior of Mo-10Ta under Ultra-High Strain Rate

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1153
Author(s):  
Ping Song ◽  
Wen-Bin Li ◽  
Yu Zheng ◽  
Jiu-Peng Song ◽  
Xiang-Cao Jiang ◽  
...  
Keyword(s):  
Activation Energy ◽  
High Strain Rate ◽  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
Deformation Behavior ◽  
High Strain ◽  
Rate Sensitivity ◽  
Strain Rate Range ◽  
Rate Range ◽  
Strain Relationship

This study investigated the deformation behavior of the Mo-10Ta alloy with a strain rate range of 102–105 s−1. The Split Hopkinson pressure bar (SHPB) experiments were conducted to investigate the influence of deformation conditions on the stress-strain relationship and strain rate sensitivity of the material within a strain rate range of 0.001–4500 s−1. The Shaped Charge Jet (SCJ) forming experiments under detonation loading was conducted to clarify the dynamic response and microstructure evolution of the material within an ultra-high strain rates range of 104–105 s−1. Based on the stress-strain relationship of Mo-10Ta alloy at high temperature (286–873 K) and high strain rate (460–4500 s−1), the influence of temperature and strain rate on the activation energy Q was analyzed. The results indicate that the material strain rate sensitivity increased with the increase in strain rate and strain. Meanwhile, the activation energy Q decreased as the temperature and strain rate increased. The plasticity of the Mo-10Ta alloy under the condition of SCJ forming was substantially enhanced compared with that under quasi-static deformation. The material grain was also refined under ultra-high strain rate, as reflected by the reduction in grain size from 232 μm to less than 10 μm.

scholarly journals The Evaluation of the Fracture Surface in the AW-6060 T6 Aluminium Alloy under a Wide Range of Loads

Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 324 ◽  
Author(s):  
Marcin Chybiński ◽  
Łukasz Polus ◽  
Maria Ratajczak ◽  
Piotr Sielicki
Keyword(s):  
Fracture Surface ◽  
Strain Rate ◽  
Aluminium Alloy ◽  
Strain Rate Sensitivity ◽  
Rate Sensitivity ◽  
Tensile Loading ◽  
Engineering Structures ◽  
Fracture Surfaces ◽  
Wide Range ◽  
Scanning Electron

The present study focused on the behaviour of the AW-6060 aluminium alloy in peak temper condition T6 under a wide range of loads: tensile loading, projectile and explosion. The alloy is used as a structural component of civil engineering structures exposed to static or dynamic loads. Therefore, it was crucial to determine the material’s behaviour at low and intermediate rates of deformation. Despite the fact that the evaluation of the strain rate sensitivity of the AW-6060 aluminium alloy has already been discussed in literature, the authors of this paper wished to further investigate this topic. They conducted tensile tests and confirmed the thesis that the AW-6060 T6 aluminium alloy has low strain rate sensitivity at room temperature. In addition, the fracture surfaces subjected to different loading (tensile loading, projectile and explosion) were investigated and compared using a scanning electron microscope, because the authors of this paper were trying to develop a new methodology for predicting how samples had been loaded before failure occurred based on scanning electron microscopy (SEM) micrographs. Projectile and explosion tests were performed mainly for the SEM observation of the fracture surfaces. These tests were unconventional and they represent the originality of this research. It was found that the type of loading had an impact on the fracture surface.

High-Temperature Deformation of Magnesium ElektronTM 43

2012 ◽  
Vol 735 ◽  
pp. 93-100
Author(s):  
Alexander J. Carpenter ◽  
Anthony J. Barnes ◽  
Eric M. Taleff
Keyword(s):  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
Rate Sensitivity ◽  
Superplastic Forming ◽  
Solute Drag ◽  
Grain Boundary Sliding ◽  
High Temperature Deformation ◽  
Temperature Deformation ◽  
Fine Grained ◽  
Boundary Sliding

Complex sheet metal components can be formed from lightweight aluminum and magnesium sheet alloys using superplastic forming technologies. Superplastic forming typically takes advantage of the high strain-rate sensitivity characteristic of grain-boundary-sliding (GBS) creep to obtain significant ductility at high temperatures. However, GBS creep requires fine-grained materials, which can be expensive and difficult to manufacture. An alternative is provided by materials that exhibit solute-drag (SD) creep, a mechanism that also produces elevated values of strain-rate sensitivity. SD creep typically operates at lower temperatures and faster strain rates than does GBS creep. Unlike GBS creep, solute-drag creep does not require a fine, stable grain size. Previous work by Boissière et al. suggested that the Mg-Y-Nd alloy, essentially WE43, deforms by SD creep at temperatures near 400°C. The present investigation examines both tensile and biaxial deformation behavior of ElektronTM 43 sheet, which has a composition similar to WE43, at temperatures ranging from 400 to 500°C. Data are presented that provide additional evidence for SD creep in Elektron 43 and demonstrate the remarkable degree of biaxial strain possible under this regime (>1000%). These results indicate an excellent potential for producing complex 3-D parts, via superplastic forming, using this particular heat-treatable Mg alloy.

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