scholarly journals The Evaluation of the Fracture Surface in the AW-6060 T6 Aluminium Alloy under a Wide Range of Loads

Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 324 ◽  
Author(s):  
Marcin Chybiński ◽  
Łukasz Polus ◽  
Maria Ratajczak ◽  
Piotr Sielicki

The present study focused on the behaviour of the AW-6060 aluminium alloy in peak temper condition T6 under a wide range of loads: tensile loading, projectile and explosion. The alloy is used as a structural component of civil engineering structures exposed to static or dynamic loads. Therefore, it was crucial to determine the material’s behaviour at low and intermediate rates of deformation. Despite the fact that the evaluation of the strain rate sensitivity of the AW-6060 aluminium alloy has already been discussed in literature, the authors of this paper wished to further investigate this topic. They conducted tensile tests and confirmed the thesis that the AW-6060 T6 aluminium alloy has low strain rate sensitivity at room temperature. In addition, the fracture surfaces subjected to different loading (tensile loading, projectile and explosion) were investigated and compared using a scanning electron microscope, because the authors of this paper were trying to develop a new methodology for predicting how samples had been loaded before failure occurred based on scanning electron microscopy (SEM) micrographs. Projectile and explosion tests were performed mainly for the SEM observation of the fracture surfaces. These tests were unconventional and they represent the originality of this research. It was found that the type of loading had an impact on the fracture surface.

2015 ◽  
Vol 719-720 ◽  
pp. 87-90
Author(s):  
Muneer Baig ◽  
Hany Rizk Ammar ◽  
Asiful Hossain Seikh ◽  
Mohammad Asif Alam ◽  
Jabair Ali Mohammed

In this investigation, bulk ultra-fine grained and nanocrystalline Al-2 wt.% Fe alloy was produced by mechanical alloying (MA). The powder was mechanically milled in an attritor for 3 hours and yielded an average crystal size of ~63 nm. The consolidation and sintering was performed using a high frequency induction sintering (HFIS) machine at a constant pressure of 50 MPa. The prepared bulk samples were subjected to uniaxial compressive loading over wide range of strain rates for large deformation. To evaluate the effect of sintering conditions and testing temperature on the strain rate sensitivity, strain rate jump experiments were performed at high temperature. The strain rate sensitivity of the processed alloy increased with an increase in temperature. The density of the bulk samples were found to be between 95 to 97%. The average Vickers micro hardness was found to be 132 Hv0.1.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Ramzi Othman

In several industrial applications, metallic structures are facing impact loads. Therefore, there is an important need for developing constitutive equations which take into account the strain rate sensitivity of their mechanical properties. The Johnson-Cook equation was widely used to model the strain rate sensitivity of metals. However, it implies that the yield and flow stresses are linearly increasing in terms of the logarithm of strain rate. This is only true up to a threshold strain rate. In this work, a three-constant constitutive equation, assuming an apparent activation volume which decreases as the strain rate increases, is applied here for some metals. It is shown that this equation fits well the experimental yield and flow stresses for a very wide range of strain rates, including quasi-static, high, and very high strain rates (from 10−5to 5 × 104 s−1). This is the first time that a constitutive equation is showed to be able to fit the yield stress over a so large strain rate range while using only three material constants.


2011 ◽  
Vol 243-249 ◽  
pp. 453-456
Author(s):  
Dong Ming Yan ◽  
Wei Xu

Knowledge about the dynamic properties of concrete is vital to the design and safety evaluation of large-scale concrete structures subjected to seismic excitation. There are many factors affecting the dynamic properties of concrete such as moisture content and temperature. Though a lot of concrete structures have been designed to withstand low temperature, research on the strain-rate sensitivity of concrete under low temperature condition is still very limited so far. In this study, both tensile and compressive experiments were carried out to investigate the influence of temperature on the rate-dependent characteristics of concrete. Tensile experiments of dumbbell-shaped specimens were carried out on a MTS810 testing machine and compressive tests on cubic specimens were performed using a servo-hydraulic testing machine. Specimens at two types of temperature, room temperature 20oC and low temperature -30oC, were characterized. The strain rate varied over a wide range. It was concluded from the test data that the strengths of specimens at both types of temperature tended to increase as strain rate increased. Temperature had slight influence on the rate-sensitive behavior of concrete when concrete specimens were dry; however, test on saturated specimens indicated that the role of temperature on the mechanical behavior of concrete subject to dynamic loading was very significant. This phenomenon may be attributed to the state of free water in concrete.


2020 ◽  
Vol 306 ◽  
pp. 1-8
Author(s):  
Terence G. Langdon

The occurrence of superplastic flow in metals has a long history but it is only over the last three or four decades that it was recognized that this process provides an opportunity for fabricating complex parts, especially curved panels, that may be used in a wide range of industrial applications. In practice, this use is dependent upon the high strain rate sensitivity of ~0.5 which is an inherent feature of true superplastic flow but in practice excellent forming may be achieved also through the use of metals deforming within the range of dislocation glide where the strain rate sensitivity is close to 0.3. New possibilities have arisen over the last two decades with the demonstrations that exceptionally refined microstructures, usually within the submicrometer or even the nanometer range, may be prepared from a wide range of commercial alloys through the application of severe plastic deformation in which the material is subjected to a very high strain without any significant changes in the overall dimensions of the sample. This presentation examines these historical developments and describes the new processing procedures that provide new opportunities within the field of superplastic forming.


2008 ◽  
Vol 584-586 ◽  
pp. 741-747 ◽  
Author(s):  
Aferdita Vevecka-Priftaj ◽  
Andreas Böhner ◽  
Johannes May ◽  
Heinz Werner Höppel ◽  
Matthias Göken

The strain rate sensitivity of the aluminium alloy AA6061 has been investigated in a conventional grain sized (CG) state and in two different ultrafine grained (UFG) conditions processed by Equal Channel Angular Pressing (ECAP) for 2 and 6 passes at 100o C. Strain rate jump tests in compression were performed at different temperatures and the strain-rate sensitivity exponent m was determined. The tests were accomplished by microstructural investigations before and after compression testing in CG and UFG conditions. It is shown that all UFG microstructures exhibit strongly increased strain-rate sensitivity (SRS) compared to the CG state. The SRS increases with increasing temperature and is more pronounced for the UFG material processed using 6 ECAP passes. The microstructural investigations show a rather high stability of the grain structure for the UFG conditions up to 250o C. The results are discussed with respect to the relevant deformation mechanisms.


2010 ◽  
Vol 25 (4) ◽  
pp. 611-621 ◽  
Author(s):  
Don S. Stone ◽  
Joseph E. Jakes ◽  
Jonathan Puthoff ◽  
Abdelmageed A. Elmustafa

Finite element analysis is used to simulate cone indentation creep in materials across a wide range of hardness, strain rate sensitivity, and work-hardening exponent. Modeling reveals that the commonly held assumption of the hardness strain rate sensitivity (mH) equaling the flow stress strain rate sensitivity (mσ) is violated except in low hardness/modulus materials. Another commonly held assumption is that for self-similar indenters the indent area increases in proportion to the (depth)2 during creep. This assumption is also violated. Both violations are readily explained by noting that the proportionality “constants” relating (i) hardness to flow stress and (ii) area to (depth)2 are, in reality, functions of hardness/modulus ratio, which changes during creep. Experiments on silicon, fused silica, bulk metallic glass, and poly methyl methacrylate verify the breakdown of the area-(depth)2 relation, consistent with the theory. A method is provided for estimating area from depth during creep.


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