The Technology of Distortion-Free Quenching in a Magnetic Field of Thin-Walled Details of the Ring Form

2021 ◽  
Vol 316 ◽  
pp. 233-239
Author(s):  
Viktor N. Pustovoit ◽  
Yuri V. Dolgachev ◽  
Yu.M. Dombrovskii
Keyword(s):  
Magnetic Field ◽  
Mechanical Properties ◽  
Heat Treatment ◽  
Labor Costs ◽  
Special Equipment ◽  
Ring Form ◽  
Ring Shape ◽  
Technical Possibility ◽  
Machine Parts ◽  
Thin Walled

During heat treatment of machine parts and tools, besides the usual task of ensuring a high complex of mechanical and operational properties, there is a problem of distortion of products in the process of heat treatment and the need for editing operations (which are carried out manually and require significant labor costs). The known methods do not solve the problem of removing distortion for thin-walled parts of the ring shape completely. This paper shows the technical possibility of using the energy of a constant magnetic field for the "internal" straightening of products during heat treatment in the temperature range of super-plasticity of transformation. The use of special equipment makes it possible to eliminate virtually the distortion of thin-walled parts of the ring shape and to improve their mechanical properties.

APPLICATION OF HIGH-TECH ALUMINUM ALLOY V-1341 OF Al–Mg–Si SYSTEM FOR PIPELINES OF AIRCRAFT PRODUCTS

2020 ◽  
pp. 21-30
Author(s):  
I. Benarieb ◽  
◽  
V.A. Romanenko ◽  
Yu.Yu. Klochkova ◽  
V.V. Ovchinnikov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Technological Process ◽  
Industrial Production ◽  
Air Conditioning ◽  
High Tech ◽  
Thin Walled ◽  
Cold Worked ◽  
Air Conditioning Systems

In this paper a task in developing of industrial production of cold-worked thin-walled tubes from high-tech aluminum alloy V-1341 of Al–Mg–Si system was accomplished. Tubes are purposed for application in hydraulic and air conditioning systems of aircraft products. Results of investigation of the structure and mechanical properties of tubes during their technological process and heat treatment are presented. Forming of tubes was performed and construction elements of pipelines were produced, which are identical to pipelines of commercial airplanes.

scholarly journals Characteristics of Functional Film Synthesized on the Cover Glass of Photovoltaic Modules

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6671
Author(s):  
Seungcheol Yoo ◽  
Changyeon Lee ◽  
Seokwon Lee ◽  
Chulsoo Kim ◽  
Wonseok Choi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Contact Angle ◽  
Contact Angles ◽  
Light Transmittance ◽  
Cover Glass ◽  
Coating Films ◽  
Special Equipment ◽  
Functional Coating ◽  
Testing Method

In this study, the characteristics of functional films were investigated according to the number of coatings and their heat treatment times. The functional coating films were deposited on glass substrates made of the same material as the cover glass of photovoltaic (PV) modules. Each film was coated once by brushing with a special silica-based solution, and each heat treatment was done using a hot-air fan for 2 min at 300 °C. The substrates were coated once, twice, and thrice, respectively, and were annealed once, twice, and thrice by drying and cooling alternately. The specimens were then analyzed for their anti-pollution properties, contact angles, light transmittance, and mechanical properties. The anti-pollution function was confirmed through a self-cleaning test, while the contact angle and light transmittance were examined using special equipment. Mechanical properties, including hardness and adhesion, were confirmed using the standard hardness testing method (ASTM D3363) such as those using an H-9H, F, HB, or B-6B pencil (Mitsubishi, Japan) and a standard adhesion testing method (ASTM D3359). It was confirmed that the film coated once yielded a very low contact angle of 8.9° and very good anti-pollution properties. Its adhesion and strength also showed high values of 5B and 9H, respectively.

Effect of heat treatment in magnetic field on the mechanical properties of carbon steels

1982 ◽  
Vol 24 (7) ◽  
pp. 445-447
Author(s):  
P. I. Rusin ◽  
V. N. Pustovoit ◽  
S. A. Grishin
Keyword(s):  
Magnetic Field ◽  
Mechanical Properties ◽  
Heat Treatment ◽  
Carbon Steels

scholarly journals DEVELOPMENT OF TECHNOLOGY AND CREATION OF TEST EQUIPMENT FOR PRESSURE WELDING OF HIGH-LOAD THIN-WALLED HETEROGENEOUS STEEL TUBULAR PARTS

2021 ◽  
Vol 17 (4) ◽  
pp. 3-10
Author(s):  
Volodymyr Kachynskyi ◽  
Michael Koval ◽  
Volodymyr Klymenko
Keyword(s):  
Magnetic Field ◽  
Mechanical Properties ◽  
Liquid Metal ◽  
Welded Joints ◽  
Welding Process ◽  
Welding Current ◽  
Technological Parameters ◽  
Arc Voltage ◽  
Thin Walled

Introduction. Magnetically impelled arc butt welding (MIAB) method differs from the existing arc methods by high productivity, stable quality of welded joints, high degree of mechanization and automation of the technological process and so on. Welding is performed automatically, which significantly reduces the influence of theoperator-welder on the quality of welded joints. The optimal values of the magnetic field induction components for thin-walled tubular parts with a diameter of 212 mm are determined. The basic technological parameters on welding of tubular details in stationary conditions are defined, it is: qualitative preparation of end faces of pipes;optimal distribution of induction of the control magnetic field (CMF); arc voltage; the magnitude and order of programming the welding current; the rate of closure of the arc gap in the process of upset. The influence of liquid metal melt in the arc gap during upset on the formation of welded joints of pipes is determined. Metallographicstudies showed no defects in the weld line and a relatively small area of thermal impact. Mechanical properties of welded joints at the level of mechanical properties of the base metal. Studies have been conducted to determine theparameters that affect the stable movement of the arc along the thin-walled edges of tubular parts and the influence of liquid metal melt in the arc gap during heating on the formation of welded joints.Problem Statement. Pipes of small diameters (up to 220 mm) are used in various industrial enterprises and construction of pipelines. The work requires high-performance automatic welding methods that allow obtaining stable and reliable welded joints.Purpose. The purpose is to raise labor productivity and to save materials by using equipment and technology for press welding of magnetically controlled arc of thin-walled tubular parts.Materials and Methods. Steel thin-walled tubular parts with a diameter of 42mm and 212 mm, with a wall thickness of 2.5… 3 mm were used for research on press welding. To create a control magnetic field, magnetic systems for tubular parts with a diameter of 212 mm were developed. Experimental welding was performed andsamples of welded joints of pipes with a diameter of 212 mm with a wall thickness of 3 mm were investigated. In the course of the research, the main parameters are recorded and the welding process is controlled by computer. Results. The main technological parameters: preparation of pipe ends; magnitude and distribution of control magnetic field induction; the arc voltage; the magnitude and order of programming the welding current; the rateof closure of the arc gap during upset, which affects the formation of welds have been determined. The experimental industrial technology for welding of thin-walled tubular details with a diameter up to 212 mm for thepurpose of its industrial use and the concept of the welding equipment has been developed, patents for the invention have been received.Conclusions. The mechanical and metallographic tests have shown that the properties of welded joints are at the level of the properties of the base metal. The use of press welding technology for tubular parts increases productivity and automates the welding process. The influence of the bandwidth of the liquid molten metal in the arc gap, while heating, on the formation of welded joints of pipes has been experimentally established. The main technological parameters and their influence on the quality of welded joints in the process of heating, the ends, and the upset of thin-walled tubular parts have been determined. Experimental industrial technology for press welding of thin-walled tubular parts has been developed and industrial tests have been conducted, in accordance with the customer's requirements.

Crystallization of MgO • Al2 • SiO2 • ZrO2 glasses

1986 ◽  
Vol 44 ◽  
pp. 440-441
Author(s):  
M. A. McCoy
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Powder Processing ◽  
Glass Composition ◽  
Ceramic Powder ◽  
Transformation Toughening ◽  
Ceramic Powder Processing ◽  
Processing Techniques ◽  
Ceramic Matrices

Transformation toughening by ZrO2 inclusions in various ceramic matrices has led to improved mechanical properties in these materials. Although the processing of these materials usually involves standard ceramic powder processing techniques, an alternate method of producing ZrO2 particles involves the devtrification of a ZrO2-containing glass. In this study the effects of glass composition (ZrO2 concentration) and heat treatment on the morphology of the crystallization products in a MgO•Al2•SiO2•ZrO2 glass was investigated.

INFLUENCE THE QUENCHING AND TEMPERING ON THE MICROSTRUCTURE, MECHANICAL PROPERTIES AND SURFACE ROUGHNESS, OF MEDIUM CARBON STEEL

2018 ◽  
Vol 18 (1) ◽  
pp. 125-135
Author(s):  
Sattar H A Alfatlawi
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Surface Roughness ◽  
Carbon Steel ◽  
Cold Water ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Heating And Cooling ◽  
Treatment Processes ◽  
Quenching And Tempering

One of ways to improve properties of materials without changing the product shape toobtain the desired engineering applications is heating and cooling under effect of controlledsequence of heat treatment. The main aim of this study was to investigate the effect ofheating and cooling on the surface roughness, microstructure and some selected propertiessuch as the hardness and impact strength of Medium Carbon Steel which treated at differenttypes of heat treatment processes. Heat treatment achieved in this work was respectively,heating, quenching and tempering. The specimens were heated to 850°C and left for 45minutes inside the furnace as a holding time at that temperature, then quenching process wasperformed in four types of quenching media (still air, cold water (2°C), oil and polymersolution), respectively. Thereafter, the samples were tempered at 200°C, 400°C, and 600°Cwith one hour as a soaking time for each temperature, then were all cooled by still air. Whenthe heat treatment process was completed, the surface roughness, hardness, impact strengthand microstructure tests were performed. The results showed a change and clearimprovement of surface roughness, mechanical properties and microstructure afterquenching was achieved, as well as the change that took place due to the increasingtoughness and ductility by reducing of brittleness of samples.

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