Transfer of Abrasive Material at Grinding a Titanium Alloy with a Wheel of Cubic Boron Nitride

2021 ◽  
Vol 316 ◽  
pp. 521-526
Author(s):  
Vladimir A. Nosenko ◽  
Alexander V. Fetisov ◽  
Semen P. Kuznetsov
Keyword(s):  
Titanium Alloy ◽  
Chemical Composition ◽  
Boron Nitride ◽  
Chemical Elements ◽  
Cubic Boron Nitride ◽  
Water Soluble ◽  
Alloy Surface ◽  
Ceramic Bond ◽  
Abrasive Tools ◽  
Wear Products

The article summarizes the results of the of the titanium alloy surface morphology and chemical composition study after grinding with a wheel of cubic boron nitride on a ceramic bond. The titanium alloy was treated using the method of cut-in grinding in the finishing mode using a synthetic water-soluble lubricant-cooling liquid that does not contain mineral oil. The research was carried out using the FEI Versa 3D LoVac electron microscope. Digital photos of the titanium alloy surface at different magnifications are given. Individual objects’ morphology allows us to identify them as wear products of abrasive tools. The chemical composition of the selected objects was studied by local x-ray spectral analysis. CBN crystals are partially or completely pressed into the treated surface and covered with a layer of the treated material. On the surface of CBN crystals, there are chemical elements that are part of the abrasive tool bond.

scholarly journals Transfer of Cubic Boron Nitride Grinding Wheel Wear Products to the Nickel Alloy Surface

2020 ◽  
Vol 329 ◽  
pp. 03050
Author(s):  
Vladimir A. Nosenko ◽  
Aleksandr V. Fetisov ◽  
Semen P. Kuznesov
Keyword(s):  
Chemical Composition ◽  
Boron Nitride ◽  
Nickel Alloy ◽  
Cubic Boron Nitride ◽  
Alloy Surface ◽  
Spectral Studies ◽  
Grinding Wheel ◽  
X Ray ◽  
Ceramic Bond ◽  
Wear Products

The article summarizes the results of microscopic and x-ray spectral studies of objects embedded in the surface layer of a nickel alloy after grinding with a wheel of cubic boron nitride (CBN) on a ceramic bond. In the introduction, the authors analyzes the results of research on the use of CBN as an abrasive material. Unlike silicon carbide wheels, CBN tools are a more complex and multi-component structure, which has a significant impact on the self-sharpening of the abrasive tool and the transfer of material. The purpose of this article is to detect and identify the wear products of a CBN grinding wheel on the treated surface of a nickel alloy. As a result of studying the morphology of the alloy surface after grinding with CBN wheels, foreign objects embedded in the metal were detected with a scanning two-beam electron microscope. The chemical composition of the objects was studied by x-ray spectral microanalysis. Based on the obtained spectrograms, the objects were divided into three groups, including peaks of x-ray characteristic radiation: boron and nitrogen characteristic of CBN grains; aluminum and oxygen characteristic of corundum; oxygen, silicon, aluminum, and some elements characteristic of a ceramic bond. Tables of the chemical composition of the studied objects are provided. Conclusions. The transfer of CBN grinding whee wear products from to the treated surface is experimentally proved.

scholarly journals MORPHOLOGY AND CHEMICAL COMPOSITION OF THE SURFACE OF STEEL 10895 AT THE INITIAL STAGE OF GRINDING WITH A WHEEL MADE OF CUBIC BORON NITRIDE

2020 ◽  
pp. 42-45
Author(s):  
V. Nosenko ◽  
A. Fetisov ◽  
S. Kuznetsov
Keyword(s):  
Chemical Composition ◽  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Grinding Wheel ◽  
Adhesive Interaction ◽  
Initial Stage ◽  
Processed Material ◽  
Ceramic Bond ◽  
Wear Products ◽  
Material Wear

The results of the study of the morphology and chemical composition of the surface of 10895 electrical steel obtained during the first period of grinding with a wheel made of cubic boron nitride on a ceramic bond are presented. It is shown that in comparison with grinding in the same conditions of titanium alloy, the intensity of the adhesive interaction of the abrasive tool with the processed material is significantly less. Despite a significant decrease in the intensity of adhesive interaction with the abrasive material, wear products of the grinding wheel were found on the treated surface of the steel. The results of morphological and electron microprobe analyses allow to identify the products of wear, as the crystals of cubic boron nitride.

Morphology and Chemical Composition of the Titanium Alloy Surface at the Initial Stage of Grinding with a Cubic Boron Nitride Wheel

2020 ◽  
Vol 22 (2) ◽  
pp. 30-40
Author(s):  
Vladimir Nosenko ◽  
◽  
Aleksandr Fetisov ◽  
Semen Kuznetsov ◽  
◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Chemical Composition ◽  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Alloy Surface ◽  
Initial Stage

scholarly journals Seasonal variations in PM10 inorganic composition in the Andean city

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Rasa Zalakeviciute ◽  
Katiuska Alexandrino ◽  
Yves Rybarczyk ◽  
Alexis Debut ◽  
Karla Vizuete ◽  
...  
Keyword(s):  
Chemical Composition ◽  
Inductively Coupled Plasma ◽  
Chemical Elements ◽  
Large Fraction ◽  
Urban Pollution ◽  
Optical Emission ◽  
High Elevation ◽  
Water Soluble ◽  
Wet Season ◽  
Soluble Ions

Abstract Particulate matter (PM) is one of the key pollutants causing health risks worldwide. While the preoccupation for increased concentrations of these particles mainly depends on their sources and thus chemical composition, some regions are yet not well investigated. In this work the composition of chemical elements of atmospheric PM10 (particles with aerodynamic diameters ≤ 10 µm), collected at the urban and suburban sites in high elevation tropical city, were chemically analysed during the dry and wet seasons of 2017–2018. A large fraction (~ 68%) of PM10 composition in Quito, Ecuador is accounted for by water-soluble ions and 16 elements analysed using UV/VIS spectrophotometer and Inductively Coupled Plasma—Optical Emission Spectroscopy (ICP-OES). Hierarchical clustering analysis was performed to study a correlation between the chemical composition of urban pollution and meteorological parameters. The suburban area displays an increase in PM10 concentrations and natural elemental markers during the dry (increased wind intensity, resuspension of soil dust) season. Meanwhile, densely urbanized area shows increased total PM10 concentrations and anthropogenic elemental markers during the wet season, which may point to the worsened combustion and traffic conditions. This might indicate the prevalence of cardiovascular and respiratory problems in motorized areas of the cities in the developing world.

Study of Metal, Silicon Carbide Crystals and Ceramic Bond Transfer to the Surface of Titanium Alloy during Grinding

2021 ◽  
Vol 316 ◽  
pp. 515-520
Author(s):  
Vladimir A. Nosenko ◽  
Alexander V. Fetisov ◽  
Nikita D. Serdyukov
Keyword(s):  
Silicon Carbide ◽  
Titanium Alloy ◽  
Titanium Alloys ◽  
Morphological Analysis ◽  
Abrasive Tool ◽  
Adhesive Interaction ◽  
Dual Beam ◽  
Ceramic Bond ◽  
Wear Products ◽  
Brittle Destruction

The high adhesive activity of titanium alloys in interaction with abrasive materials is the main cause of poor grinding treatment. The most common abrasive material for grinding titanium alloys is silicon carbide. Silicon carbide wheels operate primarily in self-sharpening mode. Wear of the abrasive tool in the self-sharpening mode occurs as a result of brittle destruction of the fret. The purpose of the study was to determine experimentally the crystalline wear products of an abrasive tool, made of silicon carbide, on the treated surface during grinding of a titanium alloy. Samples of VT9 titanium alloy were processed by flat mortise grinding by a wheel of silicon carbide with the use of VOLTES coolant and the characteristic of the abrasive tool - 64CF80L7V. The treated surface was examined on the electron microscope Versa 3D Dual Beam. The condition of the treated surface testifies to the intensive adhesive interaction of the titanium alloy with the abrasive tool. The thickness of the metal deposits reaches 3 microns. As a result of morphological analysis, objects are identified on the treated surface, the appearance of which allows us to attribute them to crystals. The chemical composition of the selected objects was determined by a microprobe analysis in a microscope camera. On the basis of the conducted researches, a presence on the grinded surface of silicon carbide crystals of various sizes and a ceramic ligament is established.

Automation of calculations of cutting modes taking into account the wear of cubic boron nitride tools when applying solid lubricants

2021 ◽  
pp. 67-70
Author(s):  
Keyword(s):  
Boron Nitride ◽  
High Speed ◽  
Solid Lubricant ◽  
Cubic Boron Nitride ◽  
High Speed Steel ◽  
Solid Lubricants ◽  
Grinding Wheel ◽  
Grinding Wheels ◽  
Ceramic Bond ◽  
Calculation System

The effect of a solid lubricant on the wear of cubic boron nitride grinding wheels on a ceramic bond of different hardness and grain size in the processing of high-speed steel is investigated. The dependences of the change in the wear of cubic boron nitride on the parameters of the processing mode are determined. An automated calculation system is proposed to control the consumption of cubic boron nitride grinding wheels in production conditions. Keywords: solid lubricant, grinding, high speed steel, cubic boron nitride grinding wheel, consumption, wear, grinding mode. [email protected]

Grinding Force in Creep Feed Grinding of Titanium Alloy with Monolayer Brazed CBN Wheels

2012 ◽  
Vol 565 ◽  
pp. 94-99 ◽  
Author(s):  
Chang Yong Yang ◽  
Jiu Hua Xu ◽  
Wen Feng Ding
Keyword(s):  
Titanium Alloy ◽  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Grinding Force ◽  
Grinding Forces ◽  
Specific Grinding Energy ◽  
Creep Feed Grinding ◽  
Creep Feed ◽  
Force Ratio ◽  
Composite Filler

In this paper, grinding forces of titanium alloy Ti-6Al-4V are measured during creep feed grinding with brazed cubic boron nitride (CBN) wheels. The effects of process parameters on grinding force, force ratio and specific grinding energy are investigated in detail. The grinding force is low and force ratio is about 1.5, and the specific grinding energy of titanium alloys Ti-6Al-4V is about 65J/mm3. Also, CBN wheels brazed with composite filler of Ag-Cu-Ti and 0.5wt.% lanthanum show better grinding performance than the counterpart brazed with Ag-Cu-Ti filler in this investigation.

scholarly journals Morphology and chemical composition of titanium alloy surface after grinding with silicon carbide disk

2019 ◽  
Vol 2019 (12) ◽  
pp. 22-28 ◽  
Author(s):  
Vladimir Nosenko ◽  
Alexander Fetisov ◽  
Nikita Serdyukov
Keyword(s):  
Silicon Carbide ◽  
Titanium Alloy ◽  
Chemical Composition ◽  
Surface Morphology ◽  
Ground Surface ◽  
Silicon Concentration ◽  
Alloy Surface ◽  
Initial Composition

The investigation results of the ground surface morphology of titanium alloy TT9 are presented. There are shown electronic photos of metal pickups and silicon carbide crystals. The dimensions of these objects are defined. As a result of abrasive displacement a silicon concentration in nano-layers of the surface worked increases twice as compared with the initial composition in the alloy.

Microhardness Analysis of Laser Cladding CBN Coating on the Surface of Titanium Alloy

2014 ◽  
Vol 551 ◽  
pp. 3-6
Author(s):  
Shu Guo Zhao ◽  
Xiao Min Yao ◽  
Rui Li
Keyword(s):  
Mechanical Property ◽  
Titanium Alloy ◽  
Boron Nitride ◽  
Laser Cladding ◽  
Laser Power ◽  
Cubic Boron Nitride ◽  
Scanning Speed ◽  
The Other ◽  
Micro Hardness ◽  
Cladding Layer

The Cubic boron nitride (CBN) coating are prepared by laser cladding on the TC11 surface.The hardness of cladding coating were researched by means of mechanical property testing.The result indicated that the coating micro-hardness increases with increasing laser power when the other parameters are fixed.With the laser power increasing,Injection of energy increases,The reinforced phase increased,microhardness along with it enhancement.With the increase of the scanning speed within chose, the microstructure of the cladding layer changes tiny and uniform,the microhardness were increased,The hardness was increased greatly which after Laser hardening. The maximum values of them are as about five times as that of the substrate.

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