Piston Bowl Optimization for Single Cylinder Diesel Engine Using CFD

Author(s):  
Saravanan Subramanian ◽  
Balamurugan Rathinam ◽  
J Isaac JoshuaRamesh Lalvani ◽  
Kandaswamy Annamalai
Author(s):  
Boggavarapu V. V. S. U. Prasad ◽  
R. V. Ravikrishna

Many of the stationary power generation and agricultural pumping applications in India utilize diesel engines. Recently, as per Government regulations, these engines are required to satisfy stringent emissions norms. This forms the motivation for the present study on a stationary, direct-injection, single cylinder, 10 HP diesel engine. The selected engine was not satisfying the norms. The engine has a hemi- spherical piston bowl and an injector with a finite sac volume. The combustion chamber was made re-entrant and the injector was replaced with a sac-less injector. After these modifications, there is a significant change in emission levels. To understand clearly the effect of the combustion chamber geometry on the emission levels, three-dimensional computational fluid dynamics (CFD) simulations have been performed for the complete suction and closed-valve part of the cycle. Comparisons of turbulent kinetic energy and swirl levels of old and new geometries were systematically conducted. In contrary to the expected, that the swirl and turbulence levels are consistently less in the modified geometry than that of original geometry. A third combustion chamber was proposed and tested computationally. It was found that the in the proposed combustion chamber swirl and turbulence levels are much higher than the baseline engine. Thus, the proposed combustion chamber geometry shows significant potential for the engine to meet the prescribed norms.


Author(s):  
M. A. Adzmi ◽  
A. Abdullah ◽  
Z. Abdullah ◽  
A. G. Mrwan

Evaluation of combustion characteristic, engine performances and exhaust emissions of nanoparticles blended in palm oil methyl ester (POME) was conducted in this experiment using a single-cylinder diesel engine. Nanoparticles used was aluminium oxide (Al2O3) and silicon dioxide (SiO2) with a portion of 50 ppm and 100 ppm. SiO2 and Al2O3 were blended in POME and labelled as PS50, PS100 and PA50, PA100, respectively. The data results for PS and PA fuel were compared to POME test fuel. Single cylinder diesel engine YANMAR TF120M attached with DEWESoft data acquisition module (DAQ) model SIRIUSi-HS was used in this experiment. Various engine loads of zero, 7 N.m, 14 Nm, 21 N.m and 28 N.m at a constant engine speed of 1800 rpm were applied during engine testing. Results for each fuel were obtained by calculating the average three times repetition of engine testing. Findings show that the highest maximum pressure of nanoparticles fuel increase by 16.3% compared to POME test fuel. Other than that, the engine peak torque and engine power show a significant increase by 43% and 44%, respectively, recorded during the PS50 fuel test. Meanwhile, emissions of nanoparticles fuel show a large decrease by 10% of oxide of nitrogen (NOx), 6.3% reduction of carbon dioxide (CO2) and a slight decrease of 0.02% on carbon monoxide (CO). Addition of nanoparticles in biodiesel show positive improvements when used in diesel engines and further details were discussed.  


2021 ◽  
Vol 11 (15) ◽  
pp. 6749
Author(s):  
Zhifeng Xie ◽  
Ao Wang ◽  
Zhuoran Liu

The cooling system is an important subsystem of an internal combustion engine, which plays a vital role in the engine’s dynamical characteristic, the fuel economy, and emission output performance at each speed and load. This paper proposes an economical and precise model for an electric cooling system, including the modeling of engine heat rejection, water jacket temperature, and other parts of the cooling system. This model ensures that the engine operates precisely at the designated temperature and the total power consumption of the cooling system takes the minimum value at some power proportion of fan and pump. Speed maps for the cooling fan and pump at different speeds and loads of engine are predicted, which can be stored in the electronic control unit (ECU). This model was validated on a single-cylinder diesel engine, called the DK32. Furthermore, it was used to tune the temperature of the water jacket precisely. The results show that in the common use case, the electric cooling system can save the power of 255 W in contrast with the mechanical cooling system, which is about 1.9% of the engine’s power output. In addition, the validation results of the DK32 engine meet the non-road mobile machinery China-IV emission standards.


2021 ◽  
Vol 3 (6) ◽  
Author(s):  
Ikhtedar Husain Rizvi ◽  
Rajesh Gupta

AbstractTightening noose on engine emission norms compelled manufacturers globally to design engines with low emission specially NOx and soot without compromising their performance. Amongst various parameters, shape of piston bowls, injection pressure and nozzle diameter are known to have significant influence over the thermal performance and emission emanating from the engine. This paper investigates the combined effect of fuel injection parameters such as pressure at which fuel is injected and the injection nozzle size along with shape of piston bowl on engine emission and performance. Numerical simulation is carried out using one cylinder naturally aspirated diesel engine using AVL FIRE commercial code. Three geometries of piston bowls with different tumble and swirl characteristics are considered while maintaining the volume of piston bowl, compression ratio, engine speed and fuel injected mass constant along with equal number of variations for injection nozzle size and pressures for this analysis. The investigation corroborates that high swirl and large turbulence kinetic energy (TKE) are crucial for better combustion. TKE and equivalence ratio also increased as the injection pressure increases during the injection period, hence, enhances combustion and reduces soot formation. Increase in nozzle diameter produces higher TKE and equivalence ratio, while CO and soot emission are found to be decreasing and NOx formation to be increasing. Further, optimization is carried out for twenty-seven cases created by combining fuel injection parameters and piston bowl geometries. The case D2H1P1 (H1 = 0.2 mm, P1 = 200 bar) found to be an optimum case because of its lowest emission level with slightly better performance.


2021 ◽  
Vol 1068 (1) ◽  
pp. 012016
Author(s):  
Hazim Sharudin ◽  
N.A. Rahim ◽  
N.I. Ismail ◽  
Sharzali Che Mat ◽  
Nik Rosli Abdullah ◽  
...  

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