A Study of Flame Development and Engine Performance with Breakdown Ignition Systems in a Visualization Engine

1988 ◽  
Author(s):  
Stefan Pischinger ◽  
John B. Heywood
Author(s):  
Remigi Tschuor ◽  
Bogdan Trbojevic ◽  
Alen Markovic

Designing a state-of-the-art combustor requires an iterative process where mechanical design solutions in the early concept phase are continuously assessed using analytical cooling and lifetime assessments, which are later backed up with experimental investigations and validation measures. This paper describes the integrated design process in terms of design, cooling, manufacturing, aerodynamic and mechanical integrity for the transition duct of the GT13E2 combustor, which houses the flame development region of the combustor. The objective was to develop a retrofit design with reduced lifecycle costs, with no impact on the combustor-turbine interface and no impact on the overall engine performance. The major challenges were the on-site welding of the two half-shells as well as the increasing demand for cyclic operation of the engine. During the development process, the focus was on selecting reliable and robust cooling schemes on the inner and outer shell to reduce mechanical deflections and thus to reduce the overall stress distribution. Key features of the GT13E2 combustor zone 2 are the following: • Drastically reduced lifecycle cost with no performance penalty (retrofit) • Separation planes at 3 and 9 o’clock position with mechanical locking connections (bridges) and a recess weld with film cooling • Bellmouth shaped inlet of cooling channel with improved impingement and convective cooling • Unique membrane seals with great mechanical flexibility around the turbine inlet outer diameter including mitigation against hot gas ingress (bow wave effect) • Improved cooling during transient conditions to reduce mechanical deflections • Reduced reconditioning effort due to innovative manufacturing methods The cooling schemes were successfully validated against laboratory experiments and integrated into a stable manufacturing process. Increased dimensional stability was achieved through higher rigidity and led to an improved on-site welding process for the separation planes. All the aforementioned features result in a marked improvement of the cyclic lifetime with no performance penalty. This is proven by the fact that the GT13E2 with annular combustor transition duct has now accumulated more than 30,000 operating hours with 1,200 starts.


2019 ◽  
Vol 176 (1) ◽  
pp. 61-67 ◽  
Author(s):  
Michele BOLLA ◽  
Evgeniy SHAPIRO ◽  
Maria KOTZAGIANNI ◽  
Panagiotis KYRTATOS ◽  
Nick TINEY ◽  
...  

This article presents a numerical study of the fuel and turbulence distributions in a pre-chamber at spark-time. The study has been conducted in the framework of the H2020 Gas-On project, dealing with the development of a lean-burn concept for an automotive-sized gas engine equipped with a scavenged pre-chamber. The test case considered studies a 7-hole pre-chamber with circumferentially-tilted orifices mounted on the cylinder head of a rapid compression-expansion machine (RCEM), consistent with the experimental test rig installed at ETH Zurich. An accurate description of turbulence and fuel distributions are key quantities determining the early flame development within the pre-chamber. Both quantities have an influence on the overall combustion characteristics and therefore on the engine performance. For this purpose, computational fluid dynamics (CFD) is employed to complement experimental investigations in terms of data completeness. The performance of the Reynolds-averaged Navier-Stokes (RANS)-based turbulence model is compared with large-eddy simulation (LES) through ensemble averaging of multiple LES realizations, in which the fuel injection rate evolution into the pre-chamber has been perturbed. Overall, RANS results show that the distributions of the turbulent kinetic energy and fuel concentration at spark-time agree well with the LES ensemble-averaged counterparts. This constitutes a prerequisite in view of the combustion phase and the accuracy reported provides further confidence in this regard.


Author(s):  
N.S. Mustafa ◽  
N.H.A. Ngadiman ◽  
M.A. Abas ◽  
M.Y. Noordin

Fuel price crisis has caused people to demand a car that is having a low fuel consumption without compromising the engine performance. Designing a naturally aspirated engine which can enhance engine performance and fuel efficiency requires optimisation processes on air intake system components. Hence, this study intends to carry out the optimisation process on the air intake system and airbox geometry. The parameters that have high influence on the design of an airbox geometry was determined by using AVL Boost software which simulated the automobile engine. The optimisation of the parameters was done by using Design Expert which adopted the Box-Behnken analysis technique. The result that was obtained from the study are optimised diameter of inlet/snorkel, volume of airbox, diameter of throttle body and length of intake runner are 81.07 mm, 1.04 L, 44.63 mm and 425 mm, respectively. By using these parameters values, the maximum engine performance and minimum fuel consumption are 93.3732 Nm and 21.3695×10-4 kg/s, respectively. This study has fully accomplished its aim to determine the significant parameters that influenced the performance of airbox and optimised the parameters so that a high engine performance and fuel efficiency can be produced. The success of this study can contribute to a better design of an airbox.


Author(s):  
M. A. Abd Halim ◽  
N. A. R. Nik Mohd ◽  
M. N. Mohd Nasir ◽  
M. N. Dahalan

Induction system or also known as the breathing system is a sub-component of the internal combustion system that supplies clean air for the combustion process. A good design of the induction system would be able to supply the air with adequate pressure, temperature and density for the combustion process to optimizing the engine performance. The induction system has an internal flow problem with a geometry that has rapid expansion or diverging and converging sections that may lead to sudden acceleration and deceleration of flow, flow separation and cause excessive turbulent fluctuation in the system. The aerodynamic performance of these induction systems influences the pressure drop effect and thus the engine performance. Therefore, in this work, the aerodynamics of motorcycle induction systems is to be investigated for a range of Cubic Feet per Minute (CFM). A three-dimensional simulation of the flow inside a generic 4-stroke motorcycle airbox were done using Reynolds-Averaged Navier Stokes (RANS) Computational Fluid Dynamics (CFD) solver in ANSYS Fluent version 11. The simulation results are validated by an experimental study performed using a flow bench. The study shows that the difference of the validation is 1.54% in average at the total pressure outlet. A potential improvement to the system have been observed and can be done to suit motorsports applications.


2017 ◽  
Vol 11 (5) ◽  
pp. 305
Author(s):  
Alexander Shabanov ◽  
Yury Galyshev ◽  
Anatolii Sidorov
Keyword(s):  

2017 ◽  
Vol 11 (4) ◽  
pp. 213
Author(s):  
Mohamad Nordin Mohamad Norani ◽  
Boon Tuan Tee ◽  
Zakaria Muhammad Zulfattah ◽  
Mohamad Norani Mansor ◽  
Md Isa Ali

Author(s):  
Badal Dev Roy ◽  
R. Saravanan

The Turbocharger is a charge booster for internal combustion engines to ensure best engine performance at all speeds and road conditions especially at the higher load.  Random selection of turbocharger may lead to negative effects like surge and choke in the breathing of the engine. Appropriate selection or match of the turbocharger (Turbomatching) is a tedious task and expensive. But perfect match gives many distinguished advantages and it is a one time task per the engine kind. This study focuses to match the turbocharger to desired engine by simulation and on road test. The objective of work is to find the appropriateness of matching of turbochargers with trim 67 (B60J67), trim 68 (B60J68),  trim 70 (A58N70) and trim 72 (A58N72) for the TATA 497 TCIC -BS III engine. In the road-test (data-logger method) the road routes like highway and slope up were considered for evaluation. The operating conditions with respect various speeds, routes and simulated outputs were compared with the help of compressor map.


2015 ◽  
Vol 10 (2) ◽  
pp. 66
Author(s):  
Junaidi - ◽  
Ichlas Nur ◽  
Nofriadi - ◽  
Rusmardi -

Waste plastic mounting, but can be recycled into other products in the form of granules before further processed into pellets and seed injection molding process produces products such as buckets, plates, bottles and other beverages. To be processed into the required form of granules of plastic thrasher. Though so small plastic recycling industry is still constrained in plastic enumeration process because the machine used was not optimal ability. The purpose of this research is the development of the system thrasher plastic crusher and cutter cylinder-type reel and technical evaluation. This study was conducted over two years, the first year the design and manufacture of machinery, the second year is a technical evaluation of the engine, engine performance improvements and economic analysis of granular plastic products.From the results obtained engine design capacity of the machine ± 350 kg / h, the engine size is 50 cm x 120 cm x 30 cm, power motor of 10 HP at 1450 RPM rotation with 3 phase. Some of the major components of the engine that is, counter crusher unit consists of two counter rotating cylinders opposite, counter shaft size Ø 4 cm x 58 cm, blade chopper Ø 17 cm x 2 cm with the number of teeth / blades 7 pieces and the number of blades along shaft 7 pieces, buses retaining Ø 10 cm x 2 cm. Counter-cylinder unit consists of a reel-type cutter counter shaft size Ø 4 cm x 90 cm, the middle shaft mounted cylinder with Ø 17 cm x 40 cm as the holder of the chopper blades. Chopper blade consists of 4 pieces with a size of 40 cm x 2 cm x 4 cm with ASSAB materials. Furthermore, as the blade retaining bedknife shear force of the blade chopper, upper frame, lower frame, strainer, funnel entry, exit funnel, and the drive unit consists of an electric motor, reducer, belts, pulleys and 2 pieces of gear transmission. The results of performance testing machine crusher round cylinder 75 RPM and 1450 RPM reel-type cutting machine capacity ± 300 kg / h on the filter hole Ø 1.5 cm, with a 80% grain uniformity.


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