Pengembangan Mesin Pencacah Sampah/Limbah Plastik Dengan Sistem Crusher dan Silinder Pemotong Tipe Reel

2015 ◽  
Vol 10 (2) ◽  
pp. 66
Author(s):  
Junaidi - ◽  
Ichlas Nur ◽  
Nofriadi - ◽  
Rusmardi -
Keyword(s):  
Testing Machine ◽  
Engine Performance ◽  
Performance Testing ◽  
Injection Molding Process ◽  
Molding Process ◽  
Recycling Industry ◽  
Performance Improvements ◽  
Plastic Recycling ◽  
Technical Evaluation ◽  
Lower Frame

Waste plastic mounting, but can be recycled into other products in the form of granules before further processed into pellets and seed injection molding process produces products such as buckets, plates, bottles and other beverages. To be processed into the required form of granules of plastic thrasher. Though so small plastic recycling industry is still constrained in plastic enumeration process because the machine used was not optimal ability. The purpose of this research is the development of the system thrasher plastic crusher and cutter cylinder-type reel and technical evaluation. This study was conducted over two years, the first year the design and manufacture of machinery, the second year is a technical evaluation of the engine, engine performance improvements and economic analysis of granular plastic products.From the results obtained engine design capacity of the machine ± 350 kg / h, the engine size is 50 cm x 120 cm x 30 cm, power motor of 10 HP at 1450 RPM rotation with 3 phase. Some of the major components of the engine that is, counter crusher unit consists of two counter rotating cylinders opposite, counter shaft size Ø 4 cm x 58 cm, blade chopper Ø 17 cm x 2 cm with the number of teeth / blades 7 pieces and the number of blades along shaft 7 pieces, buses retaining Ø 10 cm x 2 cm. Counter-cylinder unit consists of a reel-type cutter counter shaft size Ø 4 cm x 90 cm, the middle shaft mounted cylinder with Ø 17 cm x 40 cm as the holder of the chopper blades. Chopper blade consists of 4 pieces with a size of 40 cm x 2 cm x 4 cm with ASSAB materials. Furthermore, as the blade retaining bedknife shear force of the blade chopper, upper frame, lower frame, strainer, funnel entry, exit funnel, and the drive unit consists of an electric motor, reducer, belts, pulleys and 2 pieces of gear transmission. The results of performance testing machine crusher round cylinder 75 RPM and 1450 RPM reel-type cutting machine capacity ± 300 kg / h on the filter hole Ø 1.5 cm, with a 80% grain uniformity.

scholarly journals Modifikasi Sistem Transmisi pada Mesin Pencacah Sampah/Limbah Plastik dengan Sistem Crusher dan Silinder Pemotong Tipe Reel

2016 ◽  
Vol 11 (2) ◽  
pp. 42
Author(s):  
Junaidi - ◽  
Ichlas Nur ◽  
Zulfikar - ◽  
Nasirwan -
Keyword(s):  
Rotation Axis ◽  
Engine Performance ◽  
Performance Testing ◽  
Transmission System ◽  
Motor Shaft ◽  
Rotating Shaft ◽  
Plastic Recycling ◽  
Technical Evaluation ◽  
Second Year ◽  
Engine Capacity

An increasing number of plastic waste, but can be recycled into other products in the form of granules before further processing into a grain pellets and injection molding processes to produce products such as buckets, plates, bottles and others. To be processed into the required form of granules of plastic thrasher. Even so small plastic recycling industry is still constrained within a plastic enumeration process because the machine used his ability was not maximal.The purpose of this study is a modification of the transmission system thrasher plastic crusher system and cylinder-type cutter reel and technical evaluation. This study was conducted over two years, the first year the design and manufacture of machinery, the second year is the technical evaluation of the engine, improved engine performance. From the results of the study year I found some weaknesses machines namely, 1) the machine is often hampered by the transmission belt on the motor shaft with shaft reducer as drive unit crusher often slip when a large load, 2) transmission gears hipoid of the motor shaft with shaft type unit reel get a great friction and cause the sound very noisy. To improve the performance of the engine of the transmission system needs to be fixed.From the results of the design redesign the engine in the second year, namely, the installation of a connector axle of the motor shaft with shaft-type knife reel player. Axle used is commonly used in car axle Carry. Likewise, the transmission system between the motor shaft to the reducer as a successor to the rotation axis of the blade type crusher players use the chain sprocket to avoid slip on a rotating shaft. The results of performance testing crusher machine on lap 75 RPM and cylinder-type reel cutters 1450 RPM, engine capacity ± 130 kg / h on the cylinder type crusher and the reel-type cylinder engine capacity of ± 165 kg / h at an aperture sieve Ø 1,5 cm, with uniformity of grain 85%.

A Study on Mechanical Properties of Short Carbon Fiber Reinforced Polycarbonate via an Injection Molding Process

2020 ◽  
Vol 18 (11) ◽  
pp. 801-805
Author(s):  
Kyung-Soo Jeon ◽  
R. Nirmala ◽  
Seong-Hwa Hong ◽  
Yong-II Chung ◽  
R. Navamathavan ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Carbon Fiber ◽  
Carbon Fibers ◽  
Testing Machine ◽  
Fiber Content ◽  
Injection Molding Process ◽  
Mechanical And Thermal Properties ◽  
Molding Process ◽  
Short Carbon Fiber ◽  
Short Carbon

This manuscript is dealt with the synthesis of short carbon fibers reinforced polycarbonate polymer composite by using injection modeling technique. Four different composite materials were obtained by varying the carbon fibers weight percentage of 10, 20, 30 and 40%. The synthesized carbon fibers/polycarbonate composites were characterized for their morphological, mechanical and thermal properties by means of scanning electron microscopy (SEM), universal testing machine (UTM) and IZOD strength test. The resultant carbon fibers/polycarbonate composites exhibited excellent interfacial adhesion between carbon fibers and polycarbonate resin. The tensile properties were observed to be monotonically increases with increasing carbon fiber content in the composite resin. The tensile strength of carbon fiber/polycarbonate composites with the carbon fiber content 40% were increased about 8 times than that of the pristine polycarbonate matrix. The carbon fibers/polycarbonate composites with 40 wt.% of short carbon fibers exhibited a high tensile strength and thermal conductivity. The incorporation of carbon fiber in to polycarbonate resin resulted in a significant enhancement in the mechanical and the thermal behavior. These studies suggested that the short carbon fiber incorporated polycarbonate composite matrix is a good candidate material for many technological applications.

Effect of Injection Molding Process on Electrical Conductivity and Mechanical Property of Nanoparticle Filled Polymer Composites

2012 ◽  
Vol 486 ◽  
pp. 34-38
Author(s):  
Jing Chao Zou ◽  
Ai Yun Jiang ◽  
Bao Feng Zhang ◽  
Hai Hong Wu ◽  
Ya Jun Zhou
Keyword(s):  
Mechanical Properties ◽  
Mechanical Property ◽  
Electrical Conductivity ◽  
Polymer Composites ◽  
Testing Machine ◽  
Injection Pressure ◽  
Processing Parameters ◽  
Injection Molding Process ◽  
Molding Process ◽  
Filled Polymer

Authors investigated the relationship among processing parameters, microstructures, electrical conductivity and mechanical property of injection molded nanoparticle filled polymer composites at present study. Standard tensile specimens were injected under different injecting pressures and packing pressures. The molded specimens were removing five layers from the surface to observe the microstructures at different positions of the moldings. The electrical properties were measured with a two-terminal standard resistor under DC condition at room temperature, and the mechanical properties of the moldings were measured by INSTRON 5580 Universal testing machine. The results showed that filled nanoparticles may form the best conductive path under the higher packing pressure matched with higher injection pressure. The mechanical properties of the molding depend on not only the concentration of the nanofiller, but processing conditions as well.

scholarly journals Performance Evaluation of Composite from Recycled Polypropylene Reinforced with Mengkuang Leaf Fiber

Resources ◽  
2019 ◽  
Vol 8 (2) ◽  
pp. 97 ◽  
Author(s):  
Mohamad Zaki Abdullah ◽  
Nasrul Haziq Che Aslan
Keyword(s):  
Natural Fiber ◽  
Alkaline Treatment ◽  
Short Fiber ◽  
Injection Molding Process ◽  
Potential Candidate ◽  
Molding Process ◽  
Plastic Recycling ◽  
Recycled Polypropylene ◽  
The Impact ◽  
Leaf Fiber

Due to environmental concerns, plastic recycling and natural fiber composites have been given more attention lately. In Malaysia, mengkuang leaf fiber (MLF) has been identified as a potential candidate to be used as a reinforcing fiber. The combination of recycled polypropylene (r-PP) and MLF could result in an inexpensive and sustainable composite. However, the mechanical properties of this composite have not been fully studied. The aim of this work was to evaluate tensile, flexural and impact properties of r-PP/MLF composites with and without sodium hydroxide (NaOH) treatment and maleic anhydride-grafted polypropylene (MAPP). The composite consisted of 60 wt.% of r-PP and 40 wt.% of MLF. The composite was compounded by twin-screw extruder and test specimens were fabricated using an injection molding process. Generally, the tensile and flexural properties showed improvements, especially those with MAPP and alkaline treatment, compared to neat r-PP. Improvements in tensile strength and modulus of approximately 28% and 224% were achieved for r-PP/Treated MLF/MAPP composite respectively. However, an adverse effect was observed in the impact strength of the composite, which was expected due to the nature of short fiber employed in this work.

Electrical Properties of Recycled Plastic Nanocomposites Produced by Injection Molding

2010 ◽  
Author(s):  
R. J. Reddy ◽  
R. Asmatulu ◽  
W. S. Khan
Keyword(s):  
Injection Molding ◽  
Recovery Process ◽  
Recycling Rate ◽  
Injection Molding Process ◽  
Test Results ◽  
Molding Process ◽  
Plastic Recycling ◽  
Electrical Conductivities ◽  
Polymeric Solutions ◽  
Recycled Plastics

Plastic recycling is a recovery process of waste plastics to make new products into different forms. Plastics are usually sorted based on their resin identification codes before the recycling and melting processes. Although the recycling rate of plastics is significantly high, properties and economical value of the recycled plastics are fairly low, which in turn limits the use of recycled plastics in the market. In the present study, high density polyethylene (HDPE) in the form of pellets was dissolved in toluene, and then nanoscale graphene inclusions at different loadings (e.g., 0%, 0.25%, 0.5%, 1%, 2% and 4%) were added into the polymeric solutions. The remaining solvent was removed from the nanocomposite before the injection molding process. The injection molding process was conducted on the chopped recycled plastics associated with graphene loadings. The dielectric and electric properties of plastic nanocomposites were studied in detail. The test results showed that the dielectric properties were slightly improved by the addition of inclusions, which may be due to the non-polar nature of HDPE and/or residues in the recycled plastics. However, electrical conductivities of nanocomposites were significantly increased because of the improved electrical conduction, polarization and electron mobility at room temperature.

Filling Behavior of Polymer Material into Sub-^|^mu;m Structure in Injection Molding Process

2013 ◽  
Vol 133 (4) ◽  
pp. 105-111
Author(s):  
Chisato Yoshimura ◽  
Hiroyuki Hosokawa ◽  
Koji Shimojima ◽  
Fumihiro Itoigawa
Keyword(s):  
Injection Molding ◽  
Polymer Material ◽  
Injection Molding Process ◽  
Molding Process

scholarly journals Machine learning and simulation-based surrogate modeling for improved process chain operation

2021 ◽  
Author(s):  
André Hürkamp ◽  
Sebastian Gellrich ◽  
Antal Dér ◽  
Christoph Herrmann ◽  
Klaus Dröder ◽  
...  
Keyword(s):  
Surrogate Modeling ◽  
Temperature History ◽  
Injection Molding Process ◽  
Process Chain ◽  
Molding Process ◽  
Whole Process ◽  
Virtual Production ◽  
Sensor Model ◽  
Fast Prediction ◽  
Operation Phase

AbstractIn this contribution, a concept is presented that combines different simulation paradigms during the engineering phase. These methods are transferred into the operation phase by the use of data-based surrogates. As an virtual production scenario, the process combination of thermoforming continuous fiber-reinforced thermoplastic sheets and injection overmolding of thermoplastic polymers is investigated. Since this process is very sensitive regarding the temperature, the volatile transfer time is considered in a dynamic process chain control. Based on numerical analyses of the injection molding process, a surrogate model is developed. It enables a fast prediction of the product quality based on the temperature history. The physical model is transferred to an agent-based process chain simulation identifying lead time, bottle necks and quality rates taking into account the whole process chain. In the second step of surrogate modeling, a feasible soft sensor model is derived for quality control over the process chain during the operation stage. For this specific uses case, the production rejection can be reduced by 12% compared to conventional static approaches.

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