scholarly journals Investigation of Microstructure and Mechanical Properties of Hybrid Composite Aluminum 7075 Reinforced with Sugar Cane Husk Ash (SCHA) and Silicon Carbide (SiC) by Powder Metallurgy

Author(s):  
Mallikarjun Nagagonda and B.S Motgi

This paper deals with the fabrication of Al-7075 composites manufactured by powder metallurgy route reinforced with different weight percentages of Sugar Cane Husk Ash (SCHA) and Silicon Carbide (SiC) A low pressure of 400 MPa was applied for compacting the composites and sintered at a temperature of 720oC for three hour. SEM and EDX analysis was done to study the micro-structural behavior. Hardness and compression test were carried out. The hardness has been improved by adding the weight percentage of Silicon Carbide (SiC) but seems to be crash by adding the weight percentage of Sugar Cane Husk Ash (SCHA). The compressive strength was found to be varying.

Author(s):  
Syed Akbar Ali and B.S Motgi

This paper deals with the fabrication of Al-7068 composites manufactured by powder metallurgy route reinforced with different weight percentages of rice husk ash (RHA) and SiC. A low pressure of 400mpa was applied for compacting the composites and sintered at a temperature of 720°C for three hour. SEM and EDX analysis was done to study the micro-structural behavior. Hardness and compression test were carried out. The hardness has been improved by adding the weight percentage of SiC but seems to be crash by adding the weight percentage of Rice Husk Ash (RHA). The compressive strength was found to be varying.


2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Azim Ataollahi Oshkour ◽  
Sumit Pramanik ◽  
Seyed Farid Seyed Shirazi ◽  
Mehdi Mehrali ◽  
Yat-Huang Yau ◽  
...  

This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young’s modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements.


2017 ◽  
Vol 2017 ◽  
pp. 1-6 ◽  
Author(s):  
S. Pradeep Devaneyan ◽  
R. Ganesh ◽  
T. Senthilvelan

Metal matrix composites are widely used in components of various components of industrial equipment because of their superior material properties like high stiffness to weight ratio and high impact strength and fracture toughness while compared to the conventional material. Due to the concepts of high strength to low weight ratio, Al 7075 was extensively applied in aircraft engine and wings. Even if Al 7075 has higher hardness, higher strength, excellent wear resistance, and high-temperature corrosion protection, it is in need of further enhancement of properties for increasing its applicability. This paper presents the mechanical behavior of aluminium 7075 reinforced with Silicon Carbide (SiC) and Titanium Carbide (TiC) through powder metallurgy route. These specimens were produced by powder metallurgy method. The hybrid composite was made by Al 7075 alloy as the matrix with Silicon Carbide and Titanium Carbide as reinforcement. Silicon Carbide and Titanium Carbide are mixed in different weight ratio based on the design matrix formulated through a statistical tool, namely, Response Surface Methodology (RSM). Enhanced mechanical properties have been obtained with 90% of Al 7075, 4% of TiC, and 8% of SiC composition in the composite. Coefficient of friction appears to be more which has been determined by ring compression test.


2020 ◽  
Vol 56 (1) ◽  
pp. 99-108 ◽  
Author(s):  
B. Stalin ◽  
M. Ravichandran ◽  
V. Mohanavel ◽  
L.P. Raj

Magnesium alloy matrix composite reinforced with constant weight fraction of 5% Cu and various weight fractions of (0%, 5%, 10%, 15%) titanium diboride (TiB2) fabricated by Powder Metallurgy route. In this work, the mechanical properties like hardness, impact strength, compression strength, and wear rate of the Mg-Cu alloy and fabricated composites were investigated. The results showed that the addition of weight percentage of 15% TiB2 increased the hardness value about 58.56 HV, due to better bonding between the Mg-Cu and TiB2. Further, impact and compressive strengths improved, as the weight percentage of TiB2 increased. Uniform distribution of reinforced particles enhanced the impact strength and the work hardening effect improved the compression strength. Moreover, the wear rate decreased about 0.0112 mg by the addition of weight percentage of 15% TiB2. X-ray diffraction (XRD) analysis was carried out for each composition. Optical microscopy, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) tests were conducted to study the characterization of the base alloy and the prepared new composite.


2020 ◽  
Vol 27 ◽  
pp. 1137-1141
Author(s):  
S. Dinesh Kumar ◽  
M. Ravichandran ◽  
S. Sakthivelu ◽  
M. Meignanamoorthy ◽  
C. Chanakyan ◽  
...  

Author(s):  
Md Mehtab Alam and B.S Motgi

The paper deals with detailed study on microstructure and mechanical properties of aluminum 7068 reinforced with fly ash and silicon carbide by powder metallurgy, aluminum 7068, silicon carbide and fly ash were taken in powder form of required size and mixed together in varying proportion according to specification and compacted with pressure of 400MPa using hydraulic press to make samples and then samples were sintered at 600°c for 2 hours, the samples were tested for density, compressive strength, hardness and microstructure was analyzed using scanning electron microscope, energy dispersive x-ray study was carried out in order to confirm presence of silicon carbide and fly ash in aluminum matrix.


2020 ◽  
Vol 37 (1−2) ◽  
Author(s):  
SRIDHAR ATLA ◽  
Prasanna Lakshmi Kaujala

The aluminium metal matrix composite reinforced with ceramic material of Silicon carbide (SiC) has good mechanical properties. However, aluminium based ceramic composites require improvements in their lubrication and tribological properties. In this study an attempt is made in the development of a new material through powder metallurgy technique by the addition of Graphite, which acts as a solid lubricant. This work investigated the influence of graphite on the wear behaviour of Al 7075/SiC /X wt.% graphite(X=0, 5 and 10) hybrid composite. The investigation reveals the effectiveness of incorporation of graphite in the composite for gaining wear reduction. The Al 7075 (aluminium alloy 7075) reinforced with SiC –graphite were investigated. The composites were fabricated using powder metallurgy route. The microstructures, material combination, wear and friction properties were analysed by scanning electron microscopy, XRD, and pin-on-disc wear tester. The newly developed aluminium composite has significant improvements in tribological properties with a combination of 5% Silicon carbide (SiC) and 5% Graphite. The test reveals that sliding distance of 1000 m and sliding speed of 1.5 m/s with applied load of 5 N result in minimum wear loss of 0.01062g and coefficient of friction as 0.1278.


Author(s):  
Anshuman Kumar Sahu ◽  
Siba Sankar Mahapatra

Electrical discharge machining (EDM), a thermo-mechanical machining process, is used in producing complicated intrinsic cavity in difficult-to- machine materials with excellent surface finish. One of the major disadvantage of EDM process is the tool wear, which can be used advantageously for coating purpose. Coating is a unique method of EDM process by the use of electrode prepared via powder metallurgy route. Copper and tungsten powders in weight percentage of 30 and 70 respectively are used for the preparation of the tool electrode by varying the PM process parameters like compaction pressure and sintering temperature. The substrate on which coating is made is chosen as AISI 1040 stainless steel with EDM oil as the dielectric fluid. During coating, influence of parameters like discharge current, duty cycle and pulse-on-time on material deposition rate, tool wear rate and radial under deposition are studied. To find out the best parametric combination Grey Relational Analysis method combined with Harmony Search algorithm has been employed.


Sign in / Sign up

Export Citation Format

Share Document