Material testing of 3d-printed lower limb prosthetic sockets

2021 ◽  
Author(s):  
Ruthanna McMurtrie ◽  
Re'naijah Purvis ◽  
Kevin Shen ◽  
Ian McGorrey ◽  
Nimai Nangunoori ◽  
...  
PM&R ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 783-793
Author(s):  
Todd Goldstein ◽  
Anthony Oreste ◽  
Glenn Hutnick ◽  
Ashley Chory ◽  
Veronica Chehata ◽  
...  

2018 ◽  
Vol 210 ◽  
pp. 04049 ◽  
Author(s):  
Ales Mizera ◽  
Martin Bednarik ◽  
Martin Mizera ◽  
Katarina Tomanova ◽  
Martin Mohorko

To obtain the deeper knowledge about the mechanical behaviour of 3D printed polymeric materials it is necessary to study the material properties from the beginning to the end. The commonly processed polymeric materials (via injection moulding etc.) are already deeply studied and evaluated, but 3D printed specimens in the various orientation build are not yet. In this study the tensile impact test specimens were fabricated via a desktop material extrusion 3D printer Zortrax M200 processing ABS and HIPS in build orientation XY. The 3D printed tensile impact test specimens were examined to compare the effect of layer thickness. Impact pendulum Zwick HIT50P was used for tensile impact tests according to ISO 8256 standard. Optical microscopy was utilized to perform fractography on impact test specimens to explore the effect of the layer thickness on the fracture surface morphology of the failed specimens. This study demonstrates the need for material testing for specific processing as additive manufacturing technologies.


Sensors ◽  
2021 ◽  
Vol 21 (15) ◽  
pp. 5252
Author(s):  
José María De Agustín Del Burgo ◽  
Fernando Blaya Haro ◽  
Roberto D’Amato ◽  
Alonso Blaya ◽  
Juan Antonio Juanes Méndez

Nowadays, after suffering a fracture in an upper or lower limb, a plaster cast is placed on the affected limb. It is a very old and efficient technique for recovery from an injury that has not had significant changes since its origin. This project aims to develop a new low-cost smart 3D printed splint concept by using new sensing techniques. Two rapidly evolving Advanced Manufacturing (AM) technologies will be used: 3D scanning and 3D printing, thus combining engineering, medicine and materials evolution. The splint will include new small and lightweight sensors to detect any problem during the treatment process. Previous studies have already incorporated this kind of sensor for medical purposes. However, in this study it is implemented with a new concept: the possibility of applying treatments during the immobilization process and obtaining information from the sensors to modify the treatment. Due to this, rehabilitation treatments like infrared, ultrasounds or electroshock may be applied during the treatment, and the sensors (as it is showed in the study) will be able to detect changes during the rehabilitation process. Data of the pressure, temperature, humidity and colour of the skin will be collected in real time and sent to a mobile device so that they can be consulted remotely by a specialist. Moreover, it would be possible to include these data into the Internet of Things movement. This way, all the collected data might be compared and studied in order to find the best treatment for each kind of injury. It will be necessary to use a biocompatible material, submersible and suitable for contact with skin. These materials make it necessary to control the conditions in which the splint is produced, to assure that the properties are maintained. This development, makes it possible to design a new methodology that will help to provide faster and easier treatment.


2021 ◽  
Vol 1208 (1) ◽  
pp. 012019
Author(s):  
Adi Pandzic ◽  
Damir Hodzic

Abstract One of the advantages provided by fused deposition modelling (FDM) 3D printing technology is the manufacturing of product materials with infill structure, which provides advantages such as reduced production time, product weight and even the final price. In this paper, the tensile mechanical properties, tensile strength and elastic modulus, of PLA, Tough PLA and PC FDM 3D printed materials with the infill structure were analysed and compared. Also, the influence of infill pattern on tensile properties was analysed. Material testing were performed according to ISO 527-2 standard. All results are statistically analysed and results showed that infill pattern have influence on tensile mechanical properties for all three materials.


Author(s):  
Merel van der Stelt ◽  
Luc Verhamme ◽  
Cornelis H Slump ◽  
Lars Brouwers ◽  
Thomas JJ Maal

Measurement and production of traditional prosthetic sockets are time-consuming, labor-intensive, and highly dependent on the personnel involved. An alternative way to make prostheses is using computer-aided design (CAD) and computer-aided manufacturing (CAM). Fused Filament Fabrication (FFF) may be an alternative to make low-cost prosthetic sockets. This study investigates the tensile properties of potential printing materials suitable for FFF according to ISO527 (Standard Test Method for Tensile Properties of Plastics). To ensure that FFF-printed sockets are safe for patient usage, the structural integrity of the 3D-printed prosthesis will be investigated according to ISO10328 (International Standard Structural Testing of Lower Limb Prostheses). Tough PLA was the most suitable print material according to ISO 527 testing. The Tough PLA printed socket completed 2.27 million cycles and a static test target value of 4025 N. Future research remains necessary to continue testing new potential materials, improve print settings, and improve the socket design for the production of FFF-printed transtibial prosthetic sockets. FFF using Tough PLA can be used to create transtibial prostheses that almost comply with the International Standard for Structural Testing of Lower Limb Prostheses.


Author(s):  
Eric Nickel ◽  
Gregory Voss ◽  
Billie Slater ◽  
Emily Mueller ◽  
Andrew Hansen

Abstract Men and women with lower limb amputations struggle with managing the balance between prosthesis alignment and shoe heel rise. A novel prosthetic ankle-feet system is being developed to support a wider range of footwear options for men and women with lower limb amputations. Each rigid foot is customized to fit the footwear of choice and can be rapidly attached to (or released from) an ankle unit which remains attached to the prosthesis. The ankle unit has a mass of 318g and is small enough to fit in the design volume of a 22cm foot across a range of heel rises. The ankle uses elastomeric bumpers arranged in a wiper design to maximize space efficiency. Structural testing has shown that the 3D printed custom Nylon 12 feet withstood 4584N of forefoot loading without failure based on the ISO 10328 loading parameters, indicating suitable strength to support safe human use in the laboratory. The feet have a mass of 446g. Feedback from two women Veterans with lower limb amputations reinforced the importance of improving access to shoes with different heel rises. Future activities will include cyclic fatigue testing, additional weight reduction, and incorporating suggested design refinements.


2015 ◽  
Vol 9 (1) ◽  
pp. 71-79 ◽  
Author(s):  
Michael K. O'Reilly ◽  
Sven Reese ◽  
Therese Herlihy ◽  
Tony Geoghegan ◽  
Colin P. Cantwell ◽  
...  

2021 ◽  
Vol 4 (1) ◽  
Author(s):  
Michael McGrath ◽  
KC Davies ◽  
Ana Gallego ◽  
Piotr Laszczak ◽  
Jinghua Tang ◽  
...  

BACKGROUND: Lab-based simulators can help to reduce variability in prosthetics research. However, they have not yet been used to investigate the effects of sweating at the residuum-liner interface. This work sought to create and validate a simulator to replicate the mechanics of residual limb perspiration. The developed apparatus was used to assess the effects of perspiration and different liner designs. METHODOLOGY: By scanning a cast, an artificial residuum was manufactured using a 3D-printed, transtibial bone model encased in silicone, moulded with pores. The pores allowed water to emit from the residuum surface, simulating sweating. Dry and sweating cyclic tests were performed by applying compressive and tensile loading, while measuring the displacement of the residuum relative to the socket. Tests were conducted using standard and perforated liners. FINDINGS: Although maximum displacement varied between test setups, its variance was low (coefficient of variation <1%) and consistent between dry tests. For unperforated liners, sweating increased the standard deviation of maximum displacement approximately threefold (0.04mm v 0.12mm, p<0.001). However, with the perforated liner, sweating had little effect on standard deviation compared to dry tests (0.04mm v 0.04mm, p=0.497). CONCLUSIONS: The test apparatus was effective at simulating the effect of perspiration at the residual limb. Moisture at the skin-liner interface can lead to inconsistent mechanics. Perforated liners help to remove sweat from the skin-liner interface, thereby mitigating these effects. Layman’s Abstract Simulators can be used in prosthetics research to make experiments more repeatable. In this study, a test apparatus was created to replicate the mechanical effects of residual limb sweating. An artificial residual limb was made from silicone and a 3D printed, transtibial bone model. Small holes were made throughout the silicone to act like pores, allowing water to travel to the outside surface, like sweat. The limb was loaded to mimic walking and its movement within the socket was measured. For some tests, water was added internally to see the effect of sweat. Two types of liner were used and compared; a standard one and one with perforations. In terms of movement, the results were generally consistent between each cycle for the dry tests. For standard liners, the addition of sweating increased the variability of movement approximately threefold (0.04mm v 0.12mm, p<0.001). However, with the perforated liner, sweating had little effect on movement (0.04mm v 0.04mm, p=0.497). The test apparatus simulated the effect of residual limb sweating. The findings indicate that moisture on the skin can lead to inconsistent movement, but perforated liners help to remove this moisture, which helps improve consistency of performance. Article PDF Link: https://jps.library.utoronto.ca/index.php/cpoj/article/view/35213/27472 How To Cite: McGrath M, Davies K.C, Gallego A, Laszczak P, Tang J, Zahedi S, Moser D. Using a sweating residuum/socket interface simulator for the evaluation of sweat management liners in lower limb prosthetics. Canadian Prosthetics & Orthotics Journal. 2021;Volume 4, Issue 1, No.3. https://doi.org/10.33137/cpoj.v4i1.35213 Corresponding Author: Dr. Michael McGrath, PhDResearch Scientist–Clinical Evidence,Blatchford Group, Unit D Antura, Bond Close, Basingstoke, RG24 8PZ, United Kingdom.Email: [email protected]: https://orcid.org/0000-0003-0195-970X  


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