scholarly journals A review of the best experience on crumb rubber – dry process modified asphalt mixture performance

Author(s):  
Ovidijus Šernas ◽  
Audrius Vaitkus ◽  
Deimantė Kilaitė

The use of crumb rubber made from end of life tyres for asphalt mixtures modification in order to improve their properties or just utilize waste products may be considered as potential solution. Crumb rubber can be used as a bitumen modifier (wet process) or supplementary component of the asphalt mixture (dry process). Dry modification process has more potential due relatively unsophisticated technology and higher possible to use amount of crumb rubber comparing to the wet process. The performance of asphalt mixtures modified by dry process mainly depends on several factors as crumb rubber type, content and size. However, limited number of publications reported the results of dry method crumb rubber modified asphalt mixtures performance. This paper summarizes the latest findings from literature review on the modification technologies and specifications related to dry modification process, the effect of crumb rubber type and amount on modified asphalt mixture performance in terms of stiffness, rutting resistance, water sensitivity, resistance to fatigue and low temperature cracking. The algorithm of crumb rubber modified asphalt mix design was introduced.

Author(s):  
Salih Kocak ◽  
M. Emin Kutay

Three major methods are used to produce crumb rubber modified asphalt pavement: the dry process (CRDry), the terminal blend process (CRTB), and the wet process (CRWet). Although the CRDry process replaces the portion of fine aggregate in the asphalt mixture with crumb rubber (CR) particles, the CRWet process incorporates CR particles into hot liquid asphalt before it is mixed with aggregates. CRTB is known as a special type of CRWet process in which the CR is blended with asphalt binder at the asphalt terminal. In general, the CRWet process can integrate 15% to 22% CR by weight of the binder. This amount ranges from 10% to 12% in the CRTB process as a result of the limitations associated with transportation and pumping. This study investigated the feasibility of increasing the CR content of CRTB modified asphalt mixtures. The addition to the mixture of about 0.5% CR (by weight of the mix) through the CRDry process doubled the amount of rubber to be found in a conventional CRTB mix. The relative performances of the CRTB and the CRTB+CRDry processes [i.e., crumb rubber hybrid (CRHY)] were investigated with respect to their linear viscoelastic properties, rutting susceptibility, moisture damage, resistance to fatigue, and low temperature cracking. It was shown that it was possible to increase the amount of CR in the mixture through the use of the CRHY method proposed here, without adverse effect on the performance of the mixture.


Author(s):  
Ibrahim A. Abdalfattah ◽  
Walaa S. Mogawer ◽  
Kevin D. Stuart

This study addresses the effects of recycled polyethylene (RPE) on the performances of both asphalt binders and asphalt mixtures. Whether using RPE in an asphalt mixture might leach harmful chemicals into rainwater or melted snow was also determined. Two processes, wet and dry, were used to formulate the RPE modified asphalt binders and mixtures. In the wet process, RPE was added to asphalt binder. In the dry process, it was added to heated aggregates. RPE from two sources and PG 64-22 virgin asphalt binders from two sources were used in this study. In conclusion, RPE improved the rutting resistance of the asphalt binders and asphalt mixtures. However, it had adverse effects on their resistance to intermediate-temperature and non-load associated cracking. The dry process could produce a mixture with a higher RPE dosage compared with the wet process using one virgin asphalt binder but not the other; thus, the virgin asphalt binder source was a significant factor for the dry process. Based on an embryotoxicity test, it was found that RPE can be used by the asphalt paving industry without creating any significant environmental risks.


2021 ◽  
Vol 13 (12) ◽  
pp. 6634
Author(s):  
Hayder Al Hawesah ◽  
Monower Sadique ◽  
Clare Harris ◽  
Hassan Al Nageim ◽  
Karl Stopp ◽  
...  

Hot mix asphalt has various benefits such as good workability and durability. It is one of the most general materials used as asphalt mixtures in road pavements. Asphalt mixtures and binders can be improved by modifying them with various additives. Gilsonite is a natural asphalt hydrocarbon which may be used as an additive to hot mix asphalt. It is used as an asphalt binder modifier (wet process) and an asphalt mixture modifier (dry process) to improve the properties of the mix. It provides the option of improved rheological properties, stability, strength rutting resistance and moisture sensitivity. This paper examines the current research relating to the use of gilsonite to improve the asphalt properties (binder and mixture). The rheological properties of the modified asphalt binders and mechanical properties of the modified asphalt mixtures will be reviewed. The influence of adding gilsonite individually or combined with other additives will be discussed. Furthermore, assessment of the environmental and economic perspectives of the studied asphalt along with some suggestions to improve the asphalt binders and mixtures will be explored.


2021 ◽  
Vol 54 (5) ◽  
Author(s):  
M. Bueno ◽  
R. Haag ◽  
N. Heeb ◽  
P. Mikhailenko ◽  
L. Boesiger ◽  
...  

AbstractIncorporating crumb rubber (CR) using the dry process, directly in the asphalt mixture rather than into the bituminous binder requires no plant retrofitting, and therefore is the most practical industrial method for CR incorporation into asphalt mixtures. Nevertheless, very few large scale studies have been conducted. This work uses a holistic approach and reports on the functional and environmental performance of asphalt mixtures with different concentrations of CR fabricated employing the dry process in asphalt plants. Gaseous emissions were monitored during the production and laboratory leaching tests simulating the release of pollutants during rain, was conducted to evaluate the toxicology of both the CR material alone and the modified asphalt mixtures. In addition, laboratory compacted samples were tested to assess their fatigue behavior. Furthermore, noise relevant surface properties of large roller compacted slabs were evaluated before and after being subjected to a load simulator (MMLS3) to evaluate their resistance to permanent deformation. The results confirm that comparable performance can be achieved with the incorporation of CR using the dry process for high performance surfaces such as semi-dense asphalt, which usually require the use of polymer modified binders. Environmental performance improvement can be achieved by a washing step of the CR material that could remove polar CR additives which have commonly been used as vulcanization accelerator during rubber production.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5051
Author(s):  
Fei Zhang ◽  
Lan Wang ◽  
Chao Li ◽  
Yongming Xing

To identify the most accurate approach for constructing of the dynamic modulus master curves for warm mix crumb rubber modified asphalt mixtures and assess the feasibility of predicting the phase angle master curves from the dynamic modulus ones. The SM (Sigmoidal model) and GSM (generalized sigmoidal model) were utilized to construct the dynamic modulus master curve, respectively. Subsequently, the master curve of phase angle could be predicted from the master curve of dynamic modulus in term of the K-K (Kramers–Kronig) relations. The results show that both SM and GSM can predict the dynamic modulus very well, except that the GSM shows a slightly higher correlation coefficient than SM. Therefore, it is recommended to construct the dynamic modulus master curve using GSM and obtain the corresponding phase angle master curve in term of the K-K relations. The Black space diagram and Wicket diagram were utilized to verify the predictions were consistent with the LVE (linear viscoelastic) theory. Then the master curve of storage modulus and loss modulus were also obtained. Finally, the creep compliance and relaxation modulus can be used to represent the creep and relaxation properties of warm-mix crumb rubber-modified asphalt mixtures.


Since 1960 Using crumb rubber modifier (CRM) in hot asphalt mixtures has become a frequent practice in road construction. Using the CRM by the dry process method is not commonly used, although it has great advantages such as it is less fuel consuming and it does not require storage container like the wet process method. This research evaluates the mechanical properties of dense graded asphalt rubber mixtures manufactured using the dry process. The results obtained from this mixture compared with similar asphalt mixture without CRM. The mechanical properties of all mixtures evaluated using a set of tests such Marshall Stability and flow test, moisture susceptibility test, indirect tensile strength test, dynamic modulus and flow number test. The research results showed that using CRM with 0.75% of aggregate’s weight increased the mixture’s stability, flow and enhanced its cracking and permanent deformation resistance.


2021 ◽  
Vol 13 (3) ◽  
pp. 1303
Author(s):  
Mohamed Meftah Ben Zair ◽  
Fauzan Mohd Jakarni ◽  
Ratnasamy Muniandy ◽  
Salihudin Hassim

Plastic is considered one of the most significant industrial inventions of this era due to its excellent properties, which lend well to many manufacturing applications. These days, there are tons of Polyethylene Terephthalate (PET) waste products that are generated around the world. This waste presents a real environmental hazard because PET is not biodegradable. This paper delineates the physical and chemical properties of PET to justify its use as an additive and aggregate replacement in the manufacture of asphalt mixtures. Furthermore, discusses details of PET-modified asphalt mixture by a dry and wet process with sufficient information to better understand the mixture. Several critical matters are investigated, such as asphalt modification to increase resistance to fatigue, rutting deformation, and moisture sensitivity. These results are important for determining the factors that significantly improve pavement mixture characteristics. The findings show that the addition of PET to asphalt mixtures yielded very promising results. PET enhanced the mechanical properties, the durability, and the long-term sustainability of the pavement. Finally, using PET waste as an additive in asphalt mixtures could serve as an environmentally friendly method to dispose of PET waste while simultaneously producing high-quality pavements.


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