COMPARATIVE ANALYSIS OF ABRASIVE-WEAR RESISTANCE OF BRINAR AND HARDOX STEELS

Tribologia ◽  
2018 ◽  
Vol 272 (2) ◽  
pp. 7-16 ◽  
Author(s):  
Beata BIAŁOBRZESKA ◽  
Łukasz KONAT
Keyword(s):  
Wear Resistance ◽  
Comparative Analysis ◽  
Abrasive Wear ◽  
Large Degree ◽  
Abrasive Wear Resistance ◽  
Dynamic Loads ◽  
Martensitic Steels ◽  
Materials Engineering ◽  
Machine Parts ◽  
Information Materials

One of the most important problems encountered during operation of machine parts exposed to abrasive action is their wear. In addition, these parts often work under dynamic loads, so their satisfactory ductility is also required. A combination of these apparently opposing properties is to a large degree possible in low-alloy martensitic steels containing boron. These steels are manufactured by numerous metallurgical concerns, but their nomenclature is not standardised and they appear under names given by the manufacturers, and their specifications are available in commercial information materials only. Till now, Hardox steels have been objects of great interest but, with regard to the continuous development of materials engineering, the created material database requires regular supplementation. To that end, two grades of steels from this group, Brinar 400 and Brinar 500, were subjected to comparative analysis of their abrasive-wear resistance in relation to properties of competitive grades Hardox 400 and Hardox 500. Abrasive-wear resistance tests were carriedout in laboratory conditions using a tribotester T-07. In addition, to identify the main wear mechanisms, worn surfaces of the specimens were examined with use of a scanning electron microscope.

Properties of the Electro-Spark Deposited Coatings - Technology and Applications

2015 ◽  
Vol 818 ◽  
pp. 61-64 ◽  
Author(s):  
Norbert Radek ◽  
Jozef Bronček ◽  
Peter Fabian ◽  
Jacek Pietraszek ◽  
Krzysztof Antoszewski
Keyword(s):  
Wear Resistance ◽  
Powder Metallurgy ◽  
Carbon Steel ◽  
Abrasive Wear ◽  
Hot Pressing ◽  
Abrasive Wear Resistance ◽  
Roughness Analysis ◽  
Ceramic Electrodes ◽  
Machine Parts ◽  
Wear Coatings

The paper is concerned with the performance properties of electro-spark deposited coatings, which were determined basing on microstructural and roughness analysis and application tests. The studies were conducted using of the tungsten carbide-ceramic electrodes produced by the powder metallurgy hot pressing route. The anti-wear coatings were electro-spark deposited over C45 carbon steel by means of an EIL-8A. These coatings are likely to be applied to increase the abrasive wear resistance of tools and machine parts.

Abrasive Wear Resistance Comparative Analysis of the Metal Surfaced by Flux Cored Wires Systems Fe-C-Si-Mn-Ni-Mo-W-V and Fe-C-Si-Mn-Cr-Ni-Mo-V

2017 ◽  
Vol 906 ◽  
pp. 1-7 ◽  
Author(s):  
I.V. Osetkovskiy ◽  
N.A. Kozyrev ◽  
R.E. Kryukov
Keyword(s):  
Grain Size ◽  
Wear Resistance ◽  
Comparative Analysis ◽  
Chemical Composition ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Metallographic Analysis ◽  
Deposited Metal ◽  
Cored Wires ◽  
Made In

In the article is shown the comparative analysis between structures of surfaced by the flux coded wire metal systems Fe-C-Si-Mn-Cr-Ni-Mo-V and Fe-C-Si-Mn-Ni-Mo-W-V. These powder wires are supposed to be used in recovering details and equipment components and machines, that works in conditions of intensive abrasive – shock wear. Manufacturing and surfacing of flux cored wires samples were made in laboratory conditions. Defined chemical composition of the surfaced metal. Deposited metal samples hardness and wear resistance were researched. In the course of deposited meta surface metallographic analysis were made following metallographic researches: defined nature and level of nonmetallic oxides impurity, type and morphology of the microstructure, grain size of surfaced samples. Estimation of the chemical composition components influence on the hardness and wear resistance were obtained.

THE ANALYSIS OF THE SELECTED PROCESSES OF THERMO-CHEMICAL HEAT TREATMENT OF 20MnCr5 STEEL IN THE CONTEXT OF ABRASIVE WEAR

Tribologia ◽  
2016 ◽  
Vol 269 (5) ◽  
pp. 183-193
Author(s):  
Wojciech TARASIUK ◽  
Mariusz LISZEWSKI ◽  
Bazyli KRUPICZ ◽  
Ewa KASPRZYCKA
Keyword(s):  
Heat Treatment ◽  
Wear Resistance ◽  
Thin Layer ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Chemical Heat Treatment ◽  
Chemical Heat ◽  
Chrome Plating ◽  
Pin On Disc ◽  
Machine Parts

This paper presents the results of tribological tests performed on a T-11 pin-on-disc type, which made it possible to determine the intensity of abrasive wear of steel 20MnCr5 subjected to selected thermo-chemical heat treatments. The tested steel, after the hardening and tempering process, is characterized by high endurance parameters and is used on heavily loaded machine parts. It is frequently used for elements subjected to intense abrasion. The analysis involved the following: carburizing, boronizing, and various methods of diffusion chromizing. For large loads, it is advisable to apply boronizing or carburizing with hardening. Chrome plating entails a very thin layer of increased hardness, which is characterised by a low abrasive wear resistance at high loads.

STRUCTURAL PROPERTIES AND ABRASIVE- WEAR RESISTANCE OF BRINAR 400 AND BRINAR 500 STEELS

Tribologia ◽  
2017 ◽  
Vol 273 (3) ◽  
pp. 67-75 ◽  
Author(s):  
Łukasz KONAT ◽  
Jerzy NAPIÓRKOWSKI ◽  
Beata BIAŁOBRZESKA
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Sandy Loam ◽  
High Strength ◽  
Abrasive Wear Resistance ◽  
Martensitic Steels ◽  
Fine Grained ◽  
Carbide Phases ◽  
Fine Grained Structure ◽  
Steel Grades

In the paper, microstructures and the examination results of abrasive-wear resistance of steel grades Brinar 400 and Brinar 500 are presented. It was found on the grounds of light and electron scanning microscopy that these steels are characterised by subtle differences in microstructures, influencing their mechanical and usable properties. In as-delivered condition, the steels have fine-grained structure with post-martensitic orientation, containing few particles of carbide phases. Such microstructures of Brinar steels and the performed chemical analyses indicate that their properties are formed during specialised operations of thermo-mechanical rolling. Generally, it can be said that the examined steels were designed according to the accepted standards of material engineering, related to low-alloy, high-strength, and abrasive-wear resistant martensitic steels. According to the above, the obtained results of structural examinations of Brinar 400 and Brinar 500 steels were referred to real abrasive-wear indices obtained by the spinning bowl method with use of various abrasive soil masses. The tests carried-out in light soil (loamy sand), medium soil (sandy loam), and in heavy soil (loam), as well as hardness measurements showed strict dependence of abrasive-wear indices on microstructures and the heattreatment condition of the examined steels. Examination results of abrasive-wear resistance of Brinar steels were compared with those of steel 38GSA in normalised conditions.

scholarly journals Changes in Abrasive Wear Resistance during Miller Test of High-Manganese Cast Steel with Niobium Carbides Formed in the Alloy Matrix

2021 ◽  
Vol 11 (11) ◽  
pp. 4794
Author(s):  
Grzegorz Tęcza
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Cast Steel ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
Dynamic Loads ◽  
High Fracture Toughness ◽  
High Manganese ◽  
Niobium Content ◽  
Miller Test

High-manganese Hadfield cast steel is commonly used for machine components operating under dynamic load conditions. The high fracture toughness and abrasive wear resistance of this steel are the result of an austenitic structure, which—while being ductile—at the same time tends to surface harden under the effect of cold work. Absence of dynamic loads (e.g., in the case of sand abrasion) causes rapid and premature wear of parts. To improve the abrasive wear resistance of high-manganese cast steel for operation under the conditions free from dynamic loads, primary niobium carbides are produced in this cast steel during the melting process to obtain in castings, after melt solidification, the microstructure consisting of an austenitic matrix and primary niobium carbides uniformly distributed in this matrix. The measured hardness of the tested samples as cast and after solution heat treatment is 260–290 HV and is about 30–60 HV higher than the hardness of common Hadfield cast steel, which is 230 HV. Compared to common Hadfield cast steel, the abrasive wear resistance of the tested high-manganese cast steel measured in the Miller test is at least three times higher at the niobium content of 3.5 wt%. Increasing the niobium content to 4.5 wt%. in the tested samples increases this wear resistance even more.

BÖHLER K100

Alloy Digest ◽  
2020 ◽  
Vol 69 (3) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Tool Steel ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
High Carbon ◽  
High Chromium ◽  
Cold Work Tool Steel

Abstract Böhler K100 is a high-carbon, high-chromium (12%), alloy cold-work tool steel that is suitable for medium run tooling in applications where a very good abrasive wear resistance is needed but where demands on chipping resistance are small. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming and machining. Filing Code: TS-788. Producer or source: voestalpine Böhler Edelstahl GmbH & Co.

SANDVIK APM 2730

Alloy Digest ◽  
2019 ◽  
Vol 68 (4) ◽  
Keyword(s):  
Wear Resistance ◽  
Compressive Strength ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Tool Steel ◽  
High Speed ◽  
Heat Treating ◽  
Abrasive Wear Resistance ◽  
Steel Company ◽  
High Compressive Strength

Abstract Sandvik APM 2730 is a powder metallurgical alloyed hot-isostatic-pressed high-speed tool steel with abrasive wear resistance and high-compressive strength. This datasheet provides information on composition, physical properties, and elasticity. It also includes information on heat treating and machining. Filing Code: TS-763. Producer or source: Sandvik Steel Company.

BÖHLER K107

Alloy Digest ◽  
2020 ◽  
Vol 69 (9) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Cold Work ◽  
Heat Treating ◽  
Abrasive Wear Resistance ◽  
Tungsten Alloy ◽  
High Carbon ◽  
Cold Work Tool Steel ◽  
Very High

Abstract Böhler K107 is a high-carbon (2.1%), 12% chromium. 0.7 % tungsten, alloy cold-work tool steel that is used in applications where a very high abrasive wear resistance is needed, but where demands on chipping resistance are small. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming and heat treating. Filing Code: TS-799. Producer or source: voestalpine Böhler Edelstahl GmbH&Co KG.

On effect of surface hardening on impact and abrasive wear resistance of Hadfi eld steel

2020 ◽  
pp. 252-255
Author(s):  
V.I. Bolobov ◽  
V.S. Bochkov ◽  
E.V. Akhmerov ◽  
V.A. Plashchinsky ◽  
E.A. Krivokrisenko E.A.
Keyword(s):  
Plastic Deformation ◽  
Wear Resistance ◽  
Abrasive Wear ◽  
Work Hardening ◽  
Surface Hardening ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
Hadfield Steel ◽  
Mining Equipment ◽  
Effect Of Surface

On the example of Hadfield steel, as the most common material of fast-wearing parts of mining equipment, the effect of surface hardening by plastic deformation on their impact and abrasive wear resistance is considered. Wear test is conducted on magnetic ironstone as typical representative of abrasive and hard rock. As result of wear of initial samples with hardness of ∼200 HB and samples pre-hardened with different intensities to the hardness of 300, 337 and 368 HB, it is found that during the initial testing period, the initial samples pass the “self-cold-work hardening” stage with increase in hardness to ∼250 HB, which remains virtually unchanged during further tests; the hardness of the pre-hardened samples does not change significantly throughout the tests. It is established that the rate of impact-abrasive wear of pre-hardened samples is significantly (up to 1.4 times) lower than the original ones that are not subjected to plastic deformation, and decreases with increasing degree of cold-work hardening. Preliminary surface hardening by plastic deformation can serve as effective way to increase the service life of fast-wearing working parts of mining equipment.

INCREASING THE WEAR RESISTANCE OF THE WORKING BODIES OF AGRICULTURAL MACHINES BY THE HDTV METHOD WITH ADDING POWDER OF THE EED METHOD

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
High Frequency ◽  
Machine Building ◽  
Abrasive Wear Resistance ◽  
Research Purpose ◽  
Powder Materials ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Working Bodies

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.

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