scholarly journals Modeling Lost-Circulation into Fractured Formation in Rock Drilling Operations

2021 ◽  
Author(s):  
Rami Albattat ◽  
Hussein Hoteit
Keyword(s):  
Analytical Modeling ◽  
Drilling Fluid ◽  
Fluid Loss ◽  
Fracture Conductivity ◽  
Type Curves ◽  
Bingham Plastic ◽  
Lost Circulation ◽  
Rock Formations ◽  
Solution Methods ◽  
Drilling Operations

Loss of circulation while drilling is a challenging problem that may interrupt drilling operations, reduce efficiency, and increases cost. When a drilled borehole intercepts conductive faults or fractures, lost circulation manifests as a partial or total escape of drilling, workover, or cementing fluids into the surrounding rock formations. Studying drilling fluid loss into a fractured system has been investigated using laboratory experiments, analytical modeling, and numerical simulations. Analytical modeling of fluid flow is a tool that can be quickly deployed to assess lost circulation and perform diagnostics, including leakage rate decline and fracture conductivity. In this chapter, various analytical methods developed to model the flow of non-Newtonian drilling fluid in a fractured medium are discussed. The solution methods are applicable for yield-power-law, including shear-thinning, shear-thickening, and Bingham plastic fluids. Numerical solutions of the Cauchy equation are used to verify the analytical solutions. Type-curves are also described using dimensionless groups. The solution methods are used to estimate the range of fracture conductivity and time-dependent fluid loss rate, and the ultimate total volume of lost fluid. The applicability of the proposed models is demonstrated for several field cases encountering lost circulations.

Novel Analytical Solution and Type-Curves for Lost-Circulation Diagnostics of Drilling Mud in Fractured Formation

2021 ◽  
Author(s):  
Rami Albattat ◽  
Hussein Hoteit
Keyword(s):  
Analytical Solution ◽  
Diagnostic Tool ◽  
Drilling Fluid ◽  
Fractured Reservoirs ◽  
Dimensionless Time ◽  
Type Curves ◽  
Lost Circulation ◽  
Dimensionless Groups ◽  
Drilling Operations ◽  
Mud Loss

Abstract Loss of circulation is a major problem that often causes interruption to drilling operations, and reduction in efficiency. This problem often occurs when the drilled wellbore encounters a high permeable formation such as faults or fractures, leading to total or partial leakage of the drilling fluids. In this work, we present a novel semi-analytical solution and type-curves that offer a quick and accurate diagnostic tool to assess the lost-circulation of Herschel-Bulkley fluids in fractured media. Based on the pressure and mud loss trends, the tool can estimate the effective fracture conductivity, the cumulative mud-loss volume, and the leakage period. The behavior of lost-circulation into fractured formation can be assessed using analytical methods that can be deployed to perform flow diagnostics, such as the rate of fluid leakage and the associated fracture hydraulic properties. In this study, we develop a new semi-analytical method to quantify the leakage of drilling fluid flow into fractures. The developed model is applicable for non-Newtonian fluids with exhibiting yield-power-law, including shear thickening and thinning, and Bingham plastic fluids. We propose new dimensionless groups and generate novel dual type-curves, which circumvent the non-uniqueness issues in trend matching of type-curves. We use numerical simulations based on finite-elements to verify the accuracy of the proposed solution, and compare it with existing analytical solutions from the literature. Based on the proposed semi-analytical solution, we propose new dimensionless groups and generate type-curves to describe the dimensionless mud-loss volume versus the dimensionless time. To address the non-uniqueness matching issue, we propose, for the first time, complimentary derivative-based type-curves. Both type-curve sets are used in a dual trend matching, which significantly reduced the non-uniqueness issue that is typically encountered in type-curves. We use data for lost circulation from a field case to show the applicability of the proposed method. We apply the semi-analytical solver, combined with Monte-Carlo simulations, to perform a sensitivity study to assess the uncertainty of various fluid and subsurface parameters, including the hydraulic property of the fracture and the probabilistic prediction of the rate of mud leakage into the formation. The proposed approach is based on a novel semi-analytical solution and type-curves to model the flow behavior of Herschel-Bulkley fluids into fractured reservoirs, which can be used as a quick diagnostic tool to evaluate lost-circulation in drilling operations.

USING DURIAN RIND AS BRIDGING MATERIAL TO OVERCOME FLUID LOSS AND LOST CIRCULATION PROBLEMS IN DRILLING OPERATIONS

2016 ◽  
Vol 78 (8) ◽  
Author(s):  
Nor Fatihah Abdul Majid ◽  
Issham Ismail ◽  
Mohd Fauzi Hamid
Keyword(s):  
Drilling Fluid ◽  
Filter Press ◽  
Fluid Loss ◽  
Lost Circulation ◽  
Water Based ◽  
Drilling Operations ◽  
Excellent Control ◽  
Induced Fractures ◽  
Loss Control ◽  
Durian Rind

Lost circulation is one of the drilling operational problems. It refers to the total or partial loss of drilling fluid into highly permeable zones or natural or induced fractures. This problem is likely to occur when the hydrostatic head pressure of drilling fluid in the hole exceeds the formation pressure. Today, managing lost circulation remains a significant challenge to oilwell drilling operations because it may contribute to high non-productive time. It is imperative to note that the overbalance pressure situation also can cause the invasion of mud filtrate into production zones which will result in formation damage. To address these problems, an experimental investigation has been done on durian rind as an alternative fluid loss and lost circulation materials in water-based mud. Durian rind was selected as a mud loss control material because it contains close to 20% pectin which may complement the formation of high quality mat-like bridges across openings of the formation. The test involved the use of standard mud testing equipment and a lost circulation test cell. Durian rind powder was prepared by cleaning and cutting the durian rind into small pieces of 1 to 2 cm, and then dried them in an oven at 60°C for 48 hours before grinding into five different sizes from coarse to ultra-fine while Hydro-plug, the commercial lost circulation material was supplied by Scomi Energy. The fluid loss test was conducted using a standard low pressure filter press while the bridging test was carried out at 100 psi of pressure difference and ambient temperature using a lost circulation cell. Fine durian in the water-based mud gave the best fluid loss control compared to coarse durian rind, fine and coarse Hydro-plug. The experimental results also showed that at 15 lb/bbl (42.8 kg/m3) optimum concentration, coarse and intermediate durian rind have outperformed Hydro-plug by showing an excellent control of mud losses in 1 and 2 mm simulated fractures.

scholarly journals A semi-analytical approach to model drilling fluid leakage into fractured formation

2021 ◽  
Author(s):  
Rami Albattat ◽  
Hussein Hoteit
Keyword(s):  
Solution Method ◽  
Drilling Fluid ◽  
Fluid Loss ◽  
Drilling Mud ◽  
Fracture Conductivity ◽  
Type Curves ◽  
Cumulative Volume ◽  
Proposed Model ◽  
Hydraulic Aperture ◽  
Subsurface Formation

AbstractLoss of circulation while drilling is a challenging problem that may interrupt operations and contaminate the subsurface formation. Analytical modeling of fluid flow in fractures is a tool that can be quickly deployed to assess drilling mud leakage into fractures. A new semi-analytical solution is developed to model the flow of non-Newtonian drilling fluid in fractured formation. The model is applicable for various fluid types exhibiting yield-power law (Herschel-Bulkley). We use finite-element simulations to verify our solutions. We also generate type curves and compare them to others in the literature. We then demonstrate the applicability of the proposed model for two field cases encountering lost circulations. To address the subsurface uncertainty, we combine the semi-analytical solutions with Monte Carlo and generate probabilistic predictions. The solution method can estimate the range of fracture conductivity, parametrized by the fracture hydraulic aperture, and time-dependent fluid loss rate that can predict the cumulative volume of lost fluid.

scholarly journals Synthesis and development of smart drilling fluids using nanoparticles to tailor their transport properties for enhanced drilling operations

2018 ◽  
Author(s):  
Ζήσης Βρύζας
Keyword(s):  
Transport Properties ◽  
Yield Stress ◽  
Drilling Fluid ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Natural Fractures ◽  
Custom Made ◽  
Drilling Operations ◽  
Induced Fractures

Η γεώτρηση αποτελεί την πλέον δαπανηρή εργασία σε μια καμπάνια εξεύρεσης και παραγωγής υδρογονανθράκων. Πέραν αυτού συνιστά και την μοναδική διεργασία που δίνει τη δυνατότητα ακριβούς προσδιορισμού των αποθεμάτων στο υπέδαφος. Ο πολφός (γεωτρητικά ρευστά) είναι το ‘αίμα’ της γεώτρησης: παρέχει πίεση, μεταφορά τριμμάτων/θραυσμάτων από τον πυθμένα του φρέατος, ψύξη και λίπανση κοπτικού και στήλης, καθώς επίσης διατηρεί τα θραύσματα εν αιωρήσει όταν υπάρχει διακοπή της κυκλοφορίας. Ως ρευστό γεώτρησης (drilling fluid) χρησιμοποιείται συνήθως ένα αιώρημα πηλού και άλλων υλικών σε νερό. Τα ρευστά διάτρησης με βάση το νερό αποτελούνται από α) νερό, το οποίο αποτελεί την συνεχή φάση και παρέχει το αρχικό ιξώδες (φρέσκο ή θαλασσινό), β) ενεργά στερεά για την ενίσχυση του ιξώδους και του σημείου διαρροής (μπεντονίτης, που συνιστάται στην περίπτωση του φρέσκου νερού και ατταπουλγίτης, αμίαντος ή σιπιόλιθος, που συνιστώνται στην περίπτωση του θαλασσινού νερού), και γ) αδρανή στερεά για την επίτευξη της απαιτούμενης πυκνότητας (βαρύτης, θειούχος μόλυβδος, σιδηρομεταλλεύματα ή χαλαζιακά υλικά).Τα γεωτρητικά ρευστά αποτελούν το 10-20% του συνολικού κόστους κατά την διάρκεια μιας γεώτρησης. Ποσοστό πολύ υψηλό όταν μιλάμε για επενδύσεις εκκατομυρίων δολλαρίων. Λόγω των ολοένα πιο βαθιών αλλά και περίπλοκων γεωλογικών σχηματισμών υπάρχει τεράστια ανάγκη από την πετρελαική βιομηχανία για καινούργια και περισσότερο αποδοτικά γεωτρητικά ρευστά τα οποία θα μπορούν να ανταπεξέλθουν στα ολοένα και πιο απαιτητικά περβάλλοντα θερμοκρασίας και πίεσης. Τα σημαντικότερα ζητήματα τα οποία καλούνται να ανταποκριθούν τα ρευστά είναι οι ολοένα αυξανόμενες συνθήκες πίεσης και θερμοκρασίας στο υπέδαφος που είναι απόροια της αναζήτησης υδρογονανθράκων σε πλέον δύσβατες περιοχές με μεγαλύτερα βάθη που αυξάνουν τους κινδύνους και το κόστος για μια γεώτρηση. Η απώλεια ρευστού κυκλοφορίας (fluid loss) είναι ένα από τα σημαντικότερα και πλέον δαπανηρά προβλήματα κατά την διαδικασία μιας γεώτρησης. Ως απώλεια ρευστού κυκλοφορίας ορίζεται η συνολική ή μερική απώλεια των ρευστών της γεώτρησης σε εξαιρετικά διαπερατές ζώνες (porous sands), σε σπηλαιώδεις σχηματισμούς (cavernous zones), σε φυσικές ρηγματώσεις (natural fractures) και σε ρηγματώσεις προκαλούμενες κατά τη διάτρηση (induced fractures). Τα τελευταία χρόνια έχουν γίνει αρκετές προσπάθειες για την βελτίωση των γεωτρητικών ρευστών με την χρήση νανοσωματιδίων, τα οποία έχουν τη δυνατότητα να βελτιώσουν τις ιδιότητες των γεωτρητικών ρευστών όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (<1 wt%). Οι μοναδικές τους ιδιότητες σχετίζονται με το μικρό τους μέγεθος και επομένως τον εξαιρετικά μεγάλο λόγο επιφάνειας προς όγκο.Σε αυτή την εργασία, εξετάστηκαν διάφορα εμπορικά νανοσωματίδια (Fe2O3, Fe3O4, SiO2) καθώς επίσης συντέθηκαν, με την μέθοδο της συγκαταβύθισης, νανοσωματιδία μαγνητίτη (custom-made Fe3O4), με και χωρίς επικάλυψη κιτρικού οξέος, τα οποία ερευνήθηκαν ως προς την ικανότητα τους να βελτιώσουν τις ρεολογικές ιδιότητες και την απώλεια ρευστών σε αιωρήματα μπετονίτη. Προκειμένου να χαρακτηρισθούν φυσικοχημικά τα αιωρήματα υπέστησαν ξήρανση με κοκκοποίηση σε θερμοκρασία υγρού Ν2 και κρυοξήρανση. Η μορφολογία, η κρυσταλλική δομή και οι επιφανειακές ομάδες των ξηρών κόνεων εξετάσθηκαν με ηλεκτρονική μικροσκοπία HR-TΕM, περίθλαση ακτίνων Χ (XRD), φυσική ρόφηση Ν2 και φασματοσκοπία FTIR. Οι αλληλεπιδράσεις των σωματιδίων μπετονίτη με τα νανοσωματίδια και οι διάφορες δομές που δημιουργούνται και πως τελικά αυτές επηρεάζουν τις ρεολογικές ιδιότητες των αιωρημάτων εξετάστηκαν με το HR-TEM στους 25°C και 60°C. Με βάση τις εικόνες από το HR-TEM, ένα μοντέλο αλληλεπιδράσεων μεταξύ των διαφορετικών τύπων νανοσωματιδίων και σωματιδίων μπετονίτη δημιουργήθηκε για πρώτη φορά για τέτοια αιωρήματα. Οι ρεολογικές ιδιότητες των παραγόμενων δειγμάτων εξετάστηκαν και σε συνθήκες ατμοσφαιρικής πίεσης (μέχρι 70°C) με την χρήση περιστροφικού ιξωδόμετρου (Grace M3600-Couette type geometry) αλλά και σε συνθήκες υψηλής πίεσης και θερμοκρασίας (69 bar-121°C) (Chandler 7600 HPHT viscometer). Το μοντέλο Herschel-Bulkley χρησιμοποιήθηκε για να περιγράψει τη μεταβολή του ιξώδους με τη μεταβολή των ρεολογικών παραμέτρων δείχνοντας εξαιρετική εφαρμογή για τις διαφορετικές πειραματικές μετρήσεις με συντελεστές συσχέτισης (R2) >0.99 σε όλες τις περιπτώσεις. Οι ρεολογικές μετρήσεις έδειξαν ότι η προσθήκη των νανοσωματιδίων βελτιώνει σημαντικά τις ρεολογικές ιδιότητες των αιωρημάτων μπετονίτη στις διάφορες συνθήκες πίεσης και θερμοκρασίας. Οι απώλειες ρευστών (fluid loss) εξετάστηκαν με φιλτροπρέσες υψηλής πίεσης και θερμοκρασίας (20.7 bar και 121°C) οι οποίες υπολογίζουν τον ρυθμό διήθησης του πολφού μέσω του χρησιμοποιούμενου φίλτρου (κεραμικός δίσκος). Η μεγαλύτερη μείωση στην απώλεια ρευστών επιτεύχθηκε για το δείγμα που περιείχε 0.5 wt% custom-made Fe3O4 με μείωση -40% σε σχέση με το αρχικό δείγμα μπετονίτη που δείχνει την τεράστια ικανότητα των νανοσωματιδίων να βελτιώσουν σημαντικά τις απώλειες ρευστών ακόμα και σε τόσο μικρές συγκεντρώσεις. Τέλος, εξετάστηκε η ικανότητα των παραγόμενων ρευστών να αλλάζουν τις ρεολογικές τους ιδιότητες υπό την επίδραση διάφορων μαγνητικών πεδίων (μέχρι 0.7 Tesla). Τα αποτελέσματα έδειξαν ότι τα καινούργια γεωτρητικά ρευστά έχουν την ικανότητα να αυξάνουν την τάση διολίσθησης (yield stress) έως και 300% σε σχέση με αυτή που μετρήθηκε χωρίς την εφαρμογή μαγνητικού πεδίου. Αυτό είναι κάτι πολύ σημαντικό που επιτρέπει την χρήση έξυπνων ρευστών (smart drilling fluids) τα οποία μπορούν να εξοικονομήσουν και χρόνο αλλά και κόστη κατά την διάρκεια μιας γεώτρησης.Τα νανοσωματίδια δείχνουν πολλές ελπιδοφόρες δυνατότητες σε εφαρμογές γεωτρήσεων αφού έχουν τη δυνατότητα να βελτιώσουν ή και να λύσουν το πρόβλημα της απώλειας ρευστών, όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (>0.5 wt%), ενώ ταυτόχρονα βελτιστοποιούν τις ρεολογικές ιδιότητες των γεωτρητικών ρευστών. Η χρήση τους για την ανάπτυξη βελτιωμένων γεωτρητικών ρευστών υπόσχεται να αλλάξει την βιομηχανία των γεωτρήσεων και να την βοηθήσει να εξορυχθούν πολύπλοκοι γεωλογικοί σχηματισμοί πιο αποδοτικά αλλά και οικονομικά.

scholarly journals Numerical Modeling of Foam Drilling Hydraulics

2007 ◽  
Vol 4 (1) ◽  
pp. 103 ◽  
Author(s):  
Ozcan Baris ◽  
Luis Ayala ◽  
W. Watson Robert
Keyword(s):  
Drilling Fluid ◽  
Operating Conditions ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Pressure Profiles ◽  
Drilling Operations ◽  
Parametric Studies ◽  
Bit Life ◽  
Foam Drilling

The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified) fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow. 

Evaluation of Constitutive Equation for Stress in Solids in Porous Media Composed of Bridging Agents Used in Drilling Fluids

2012 ◽  
Vol 727-728 ◽  
pp. 1878-1883 ◽  
Author(s):  
Bruno Arantes Moreira ◽  
Flávia Cristina Assis Silva ◽  
Larissa dos Santos Sousa ◽  
Fábio de Oliveira Arouca ◽  
João Jorge Ribeiro Damasceno
Keyword(s):  
Porous Media ◽  
Constitutive Equation ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Oil Well ◽  
Well Drilling ◽  
Drilling Operations ◽  
The Stability

During oil well drilling processes in reservoir-rocks, the drilling fluid invades the formation, forming a layer of particles called filter cake. The formation of a thin filter cake and low permeability helps to control the drilling operation, ensuring the stability of the well and reducing the fluid loss of the liquid phase in the interior of the rocks. The empirical determination of the constitutive equation for the stress in solids is essential to evaluate the filtration and filter cake formation in drilling operations, enabling the operation simulation. In this context, this study aims to evaluate the relationship between the porosity and stress in solids of porous media composed of bridging agents used in drilling fluids. The concentration distribution in sediments was determined using a non-destructive technique based on the measure of attenuated gamma rays. The procedure employed in this study avoids the use of compression-permeability cell for the sediment characterization.

Nano-Enhanced Drilling Fluids: Pioneering Approach to Overcome Uncompromising Drilling Problems

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
J. Abdo ◽  
M. Danish Haneef
Keyword(s):  
Rheological Properties ◽  
Size Distribution ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
Drilling Operations ◽  
Cost Efficient ◽  
A Chain ◽  
Size Distribution Of Particles

The idea of pushing the limits of drilling oil and gas wells by improving drilling fluids for undemanding and cost efficient drilling operations by extracting advantage from the wonders of nanotechnology forms the basis of the work presented here. Foremost, in order to highlight the significance of reducing the size distribution of particles, new clay ATR which has a chain like structure and offers enormous surface area and increased reactivity was tested in different sizes that were chemically and mechanically milled. Bentonite which is a commonly used drilling fluid additive was also tested in different particle size distribution (PSD) and rheological properties were tested. Significant reduction in viscosity with small sized particles was recorded. The tested material called ATR throughout this paper is shown to offer better functionality than bentonite without the requirement of other expensive additives. Experiments were performed with different size distributions and compositions and drastic changes in rheological properties are observed. A detailed investigation of the shear thinning behavior was also carried out with ATR samples in order to confirm its functionality for eliminating the problem of mechanical and differential pipe sticking, while retaining suitable viscosity and density for avoidance of problems like lost circulation, poor hole cleaning and inappropriate operating hydrostatic pressures.

Wellbore Shielding Technique Increases Operative Window, Avoiding Formation Instability and Losses, Minimizing NPT, and Optimizing Drilling Operations in the Unconventional Plays

2021 ◽  
Author(s):  
Gaston Lopez ◽  
Gonzalo Vidal ◽  
Claus Hedegaard ◽  
Reinaldo Maldonado
Keyword(s):  
Drilling Fluid ◽  
Drilling Fluids ◽  
Wellbore Instability ◽  
Lost Circulation ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Vaca Muerta ◽  
Drilling Operations ◽  
Fracture Gradient ◽  
Vaca Muerta Formation

Abstract Losses, wellbore instability, and influxes during drillings operations in unconventional fields result from continuous reactivity to the drilling fluid causing instability in the microfractured limestone of the Quintuco Formation in Argentina. This volatile situation becomes more critical when drilling operations are navigating horizontally through the Vaca Muerta Formation, a bituminous marlstone with a higher density than the Quintuco Formation. Controlling drilling fluids invasion between the communicating microfractures and connecting pores helps to minimize seepage losses, total losses, wellbore fluid influxes, and instabilities, reducing the non-productive time (NPT) caused by these problems during drilling operations. The use of conventional sealants – like calcium carbonate, graphite, asphalt, and other bridging materials – does not guarantee problem-free drilling operations. Also, lost circulation material (LCM) is restricted because the MWD-LWD tools clearances are very narrow in these slim holes. The challenge is to generate a strong and resistant seal separating the drilling fluid and the formation. Using an ultra-low-invasion technology will increase the operative fracture gradient window, avoid fluid invasion to the formation, minimize losses, and stop the cycle of fluid invasion and instability, allowing operations to maintain the designed drilling parameters and objectives safely. The ultra-low-invasion wellbore shielding technology has been applied in various fields, resulting in significantly improved drilling efficiencies compared to offset wells. The operator has benefited from the minimization of drilling fluids costs and optimization in drilling operations, including reducing the volume of oil-based drilling fluids used per well, fewer casing sections, and fewer requirements for cementing intervals to solve lost circulation problems. This paper will discuss the design of the ultra-low-invasion technology in an oil-based drilling fluid, the strategy for determining the technical limits for application, the evaluation of the operative window with an increase in the fracture gradient, the optimized drilling performance, and reduction in costs, including the elimination of NPT caused by wellbore instability.

A Change Point Detection Approach for Intelligent Real-Time Identification of Lost Circulation Events During Drilling Operations

2021 ◽  
Author(s):  
Francesco Cannarile ◽  
Stefano Montoli ◽  
Giuseppe Giliberto ◽  
Mauro Suardi ◽  
Benedetta Di Bari ◽  
...  
Keyword(s):  
Change Point ◽  
Structural Changes ◽  
Prediction Models ◽  
Detection System ◽  
Drilling Fluid ◽  
Change Point Detection ◽  
Lost Circulation ◽  
Drilling Operations ◽  
Point Detection ◽  
Mud Flow

Abstract Lost circulation is a challenging aspect during drilling operations as uncontrolled flow of wellbore fluids into formation can expose rig personnel and environment to risks. Further, the time required to regain the circulation of drilling fluid typically results in unplanned Non-Productive Time (NPT) causing undesired amplified drilling cost. Thus, it is of primary importance to support drilling supervisors with accurate and effective detection tools for safe and economic drilling operations. In this framework, a novel lost circulation intelligent detection system is proposed which relies on the simultaneous identification of decreasing trends in the paddle mud flow-out and standpipe pressure signals, at constant mud flow-in rate. First, mud flow-out and standpipe pressure signals underlie cubic-spline-based smoothing step to remove background noise caused by the measurement instrument and the intrinsic variability of the drilling environment. To identify structural changes in the considered signals, a nonparametric kernel-based change point detection algorithm is employed. Finally, an alarm is raised if flow-out and standpipe pressure decreasing trends have been detected and their negative variations are below prefixed threshold values. The proposed intelligent lost circulation detection system has been verified with respect to historical field data recorded from several Eni wells located in different countries. Results show that the proposed system satisfactorily and reliably detects both partial and total lost circulation events. Further, its integration with already existing Eni NPT prediction models has led to a significant improvement in terms of events correctly triggered.

A New Low-Damage Drilling Fluid for Sandstone Reservoirs With Low-Permeability: Formulation, Evaluation, and Applications

2020 ◽  
Vol 143 (5) ◽  
Author(s):  
Chengwen Wang ◽  
Yanji Wang ◽  
Ergun Kuru ◽  
Erding Chen ◽  
Fengfeng Xiao ◽  
...  
Keyword(s):  
Drilling Fluid ◽  
Ct Scanning ◽  
Solid Particles ◽  
Formation Damage ◽  
Fluid Loss ◽  
Low Permeability ◽  
Drilling Fluids ◽  
Micro Computed Tomography ◽  
Well Drilling ◽  
Drilling Operations

Abstract Drilling-induced formation damage is the key factor dominating the failure of the development of hydrocarbon reservoirs with low-permeability (i.e., tight formation). In this paper, a new low-damage drilling fluid was formulated, evaluated, and applied to well-drilling operations in a sandstone oil reservoir with low-permeability in the Shengli Oilfield, China. To formulate this low-damage drilling fluid, filter-cake forming agents were used to prevent fluid loss, inhibitors were used to enhance the shale inhibition of the fluid, surfactants were used to minimize water block, and inorganic salts were used to enhance compatibility. A holistic experimental approach combining micro-computed tomography (CT), scanning electron microscopy (SEM), Fourier transform-infrared spectroscopy (FT-IR), and X-ray diffraction (XRD) techniques was designed to identify the underlying interactions between new and conventional drilling fluids and rock samples as well as the corresponding damage mechanisms, demonstrating the significant mitigation effects of the newly formulated drilling fluid on formation damage, which mainly results from the hydration of clay minerals and the invasion of solid particles. The newly formulated low-damage drilling fluid then extended its applications to well-drilling operations with excellent performance. Not only can the new low-damage drilling fluid avoid non-fracturing stimulation, but also reduce the drilling operational costs and time, minimize the formation damage, and facilitate extending the reservoir life for a longer time.

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