Lead Corrosion and Corrosivity Classification in Archives, Museums, and Churches

Sixteen localities were involved in a broad study, resulting in the classification of the indoor corrosivity of metals considered in the ISO 11844 standard, especially lead. Recently, lead has been added to the standard as a metal specifically sensitive to volatile organic compounds such as acetic acid. Data on one-year exposure in museum depositories and exhibition spaces, archives, libraries, and churches show that the currently valid lead corrosivity categories are not correctly defined. The obtained data allowed for the proposal of new realistic ranges of indoor corrosivity categories for lead. The exposure program was also used to validate techniques for determining the corrosion degradation of metal coupons. Mass increase and mass loss techniques were supplemented with the galvanostatic reduction technique and the measurement of color changes. The study identified the limitations of the mass gain method. Not only is the galvanostatic reduction technique applicable for silver and copper coupons, but the build-up of reducible lead corrosion products depends on air corrosivity. CIELab color-change measurement has proven to be a simple and easy-to-apply method for monitoring the corrosivity of indoor atmospheres with regard to lead. A more reliable response is provided by the determination of color change after 3 months of exposure rather than after one year.

Damage Degree analysis of storage failure modes for plastic encapsulated microelectronic devices

After long-term storage, plastic sealing devices must have good performance when installed on the whole machine. Identifying the risk of failure mode and taking preventive measures before failure can effectively improve storage reliability. To ensure the quality of military products, this paper studies the storage failure modes of plastic sealed micro-electronic devices, and uses the method of FMECA to calculate the damage degree of each failure mode and determine the key failure modes. The case analysis shows that the damage degree of failure mode is ranked as external lead corrosion, aging of packaging material, chip corrosion and bonding ball corrosion. The evaluation result accords with the actual situation of the method. The improved FMECA model can better deal with the relative importance of risk factors, improve the accuracy of risk ranking, and quantify risks more reasonably.

Materials for High Temperature Liquid Lead Storage for Concentrated Solar Power (CSP) Air Tower Systems

Today the technical limit for solar towers is represented by the temperature that can be reached with current accumulation and exchange fluids (molten salts are generally adopted and the max temperatures are generally below 600 °C), even if other solutions have been suggested that reach 800 °C. An innovative solution based on liquid lead has been proposed in an ongoing experimental project named Nextower. The Nextower project aims to improve current technologies of the solar sector by transferring experience, originally consolidated in the field of nuclear plants, to accumulate heat at higher temperatures (T = 850–900 °C) through the use of liquid lead heat exchangers. The adoption of molten lead as a heat exchange fluid poses important criticalities of both corrosion and creep resistance, due to the temperatures and structural stresses reached during service. Liquid lead corrosion issues and solutions in addition to creep-resistant material selection are discussed. The experimental activities focused on technical solutions adopted to overcome these problems in terms of the selected materials and technologies. Corrosion laboratory tests have been designed in order to verify if structural 800H steel coated with 6 mm of FeCrAl alloy layers are able to resist the liquid lead attack up to 900 °C and for 1000 h or more. The metallographic results were obtained by mean of scanning electron microscopy with an energy dispersive microprobe confirm that the 800H steel shows no sign of corrosion after the completion of the tests.

Chemical Removal of Lead Corrosion Products

Restoration treatment, specimen preparation or mass loss measurements on coupons made of lead require a reliable process of dissolution of corrosion products. In this study, several types of model corrosion products with compositions representative of those found on real objects were prepared and characterized. Ten solutions were then thoroughly tested in interval cleaning experiments, regarding the efficiency of removal of the corrosion products, corrosivity towards bare lead, and remnants left on the surface. The solution recommended in the current version of the ISO 8470 standard was found to be improper for the cleaning of both historical artefacts and corrosion coupons due to its inability to remove sulfide corrosion products and the risk of surface contamination and staining. A solution of 20% hydrochloric acid is the best choice for the preparation of lead coupons before exposure or for evaluation of mass loss of exposed samples because its somewhat higher corrosivity towards metallic lead is tolerable for these applications. Rochelle salt solution was found to be optimal for the cleaning of historical artefacts free of sulfide corrosion products due to the lowest corrosivity. None of these alternative solutions leave remnants on the surface and they are efficient at laboratory temperature.

Protection of lead in an environment containing acetic acid vapour by using adsorbents and their characterization

Historical museums and depositories contain collections with a number of lead objects or historical documents with lead seals. Lead is a metal which has good corrosion resistance under atmospheric conditions. On the other hand, lead corrodes in an activity in an environment which contains volatile organic compounds (mainly acetic acid and formic acid). In a depository environment, sources of volatile compounds can be the historical documents themselves, wood, plastics (those made from cellulose acetate), polyvinyl acetate adhesives, varnishes, oil or emulsion paints, etc. The aim of this work was to compare the efficiency of commercial adsorbents (activated carbon, activated alumina, zeolite, and bentonite) in the acetic acid vapours. The lead corrosion rates were determined by using lead resistometric probes. Activated alumina and activated carbon were found to be the most effective adsorbents of acetic acid vapours. On the other hand, the available zeolite had the worst sorption ability compared with the other tested substances.