Effect of Tempering Treatment on Microstructural Evolution and Mechanical Behavior of Heavy-Wall Heat Induction Seamless Bend Pipe

In this paper, the microstructure and mechanical properties of heavy-wall seamless bend pipe after quenching at different tempering temperatures, including 550 °C, 600 °C, 650 °C, and 700 °C, were studied. Microstructure and dislocations observations were characterized by means of an optical microscope, a scanning electron microscope, a transmission electron microscope, and X-ray diffraction. As the tempering temperature increases, the dislocation density in the test steel gradually decreases, and the precipitation behavior of (Nb, V)(C, N) increases. The sample tempered at 650 °C exhibits a granular bainite structure with a dislocation cell structure and a large number of smaller precipitates. The yield platforms of tempered samples at 650 °C and 700 °C are attributed to the pinning effect of the Cottrell atmosphere on dislocations. The sample tempered at 650 °C not only presents the highest strength, but also the highest uniform elongation, which is attributed to the higher strain-hardening rate and instantaneous work-hardening index. This is closely related to the multiplication of dislocations, the interaction between dislocations and dislocations, and the interaction between dislocations and precipitates during plastic deformation of the 650 °C-tempered samples with low dislocation density, which delays the occurrence of necking.

Research on the Wear Characteristics of a Bend Pipe with a Bump Based on the Coupled CFD-DEM

In the process of hydraulic lifting of solid mineral particles on the seabed, the two-phase flow in the pipeline causes wall wear, which reduces the reliability of the hydraulic lifting system. In this research, based on the coupled computational fluid dynamics (CFD) and discrete element method (DEM), the numerical simulation of large particle solid–liquid two-phase flow and wall wear in a bend pipe with different wall shapes was conducted to provide solutions for reducing wall wear. By adding bumps to the bend pipe wall to change the shape of its inner wall, under the working conditions of particle concentrations of 1–10% and particle sizes of 1–3 mm, wear experiments and calculations for the bend pipe with bumps at different positions were performed. With comparative analysis, it was found that the location of the bump in the bend pipe had an important influence on the maximum wear rate. When the bump was located near the location where the particles collided with the prototype bend pipe for the first time, the maximum wear rate decreased the most significantly. The particle mass flow rate will also affect the wear reduction effect of the bump on the bend pipe wall.

CFD analysis of unsteady and anisotropic turbulent flow in a circular-sectioned 90° bend pipe with and without ribs: A comparative computational study

The Reynolds–averaged Navier–Stokes (RANS) equations were solved along with Reynolds stress model (RSM), to study the fully-developed unsteady and anisotropic single-phase turbulent flow in 90° bend pipe with circular cross-section. Two flow configurations are considered the first is without ribs and the second is with ribs attached to solid walls. The number of ribs is 14 ribs regularly placed along the straight pipe. The pitch ratios is 40 and the rib height e (mm) is 10% of the pipe diameter. Both bends have a curvature radius ratio, of 2.0. The solutions of these flows were obtained using the commercial CFD software Fluent at a Dean number range from 5000 to 40000. In order to validate the turbulence model, numerical simulations were compared with the existing experimental data. The results are found in good agreement with the literature data. After validation of the numerical strategy, the axial velocity distribution and the anisotropy of the Reynolds stresses at several downstream longitudinal locations were obtained in order to investigate the hydrodynamic developments of the analyzed flow. The results show that in the ribbed bend pipe, the maximum velocity value is approximately 47% higher than the corresponding upstream value but it is 9% higher in the case of the bend pipe without ribs. It was also found for both cases that the distribution of the mean axial velocity depends faintly on the Dean number. Finally, it can be seen that the analyzed flow in the bend pipe without ribs appears more anisotropic than in bend pipe with ribs.

Investigation on Energy Distribution in Steady and Unsteady Flow Instabilities through a Bend Square Pipe

Fluid flow analysis through a bend pipe is extensively conducted in practical and cell separation operations. It is observed that flow behaviors in the bend pipe are influenced by some parameters such as curvature, aspect ratio, etc. As a result, various phenomena, steady solution branches, unsteady solutions, energy transfer are changed. In this paper, the acts of flows are performed together for fixed curvature, δ = 0.2, and Prandtl number, Pr = 7.0 (water). Here, for a wide variety of Dean numbers (100 ≤ Dn ≤ 1000) and three fixed Grashof numbers, Gr = 100, 500, and 1000; time-independent solutions with linear stabilities are investigated first where only the first steady branch exhibits linear stability out of two steady solution branches obtained. Then, different flow transitions between the required range of Dean numbers (Dn) and several Grashof numbers (Gr) are investigated using time-dependent solutions. Power spectrum density (PSD) is further revealed in order to gain a deeper understanding of periodic and multi-periodic flows. Flow velocity contours including axial flow (AF) and secondary flow (SF) and their temperature profiles (TP) are also exposed. The SFs reveal that two- to four-vortex flows are produced due to the turning of steady branch and the flow instabilities. Furthermore, the energy transfer between the cooled and heated sidewalls of the pipe is calculated. Finally, a link between centrifugal and body force with the energy transfer has been shown in this research which reveals that the fluid has merged that certainly rises the overall energy transfer.