Heavy Oil Recovery by Alkaline-Cosolvent-Polymer Flood: A Multi-Scale Research Using CT Imaging

For reservoirs containing oil with a high total acid number, alkali-cosolvent-polymer (ACP) flood can potentially increase the oil recovery by its saponification effects. The enhanced oil recovery performance of ACP flood has been studied at core and reservoir scale in detail, however, the effect of ACP flood on residual oil saturation in the swept area still lacks enough research. Medical computed tomography (Medical-CT) scan and micro computed tomography (Micro-CT) scan are used in combination to visualize micro-scale flow and reveal the mechanisms of residual oil reduction during ACP flood. The heterogeneous cores containing two layers of different permeability are used for coreflood experiment to clarify the enhanced oil recovery (EOR) performance of ACP food in heterogeneous reservoirs. The oil saturation is monitored by Medical-CT. Then, two core samples are drilled in each core after flooding and the decrease of residual oil saturation caused by ACP flood is further quantified by Micro-CT imageing. Results show that ACP flood is 14.5% oil recovery higher than alkaline-cosolvent (AC) flood (68.9%) in high permeability layers, 17.9% higher than AC flood (26.3%) in low permeability layers. Compared with AC flood, ACP flood shows a more uniform displacement front, which implies that the injected polymer effectively weakened the viscosity fingering. Moreover, a method that can calculate the ratio of oil-water distribution in each pore is developed to establish the relationship between the residual oil saturation of each pore and its pore size, and reached the conclusion that they follow the power law correlation.

Historical Overview and Future Perspective of Chemical EOR Project for Major Malaysian Offshore Oilfield: Case Study

A major Malaysian offshore oilfield, which is currently operating under waterflooding for a quite long time and declining in oil production, plan to convert as chemical enhanced oil recovery (CEOR) injection. The CEOR journey started since the first oil production in year 2000 and proximate waterflooding, with research and development in determining suitable method, encouraging field trial results and a series of field development plans to maximize potential recovery above waterflooding and prolong the production field life. A comprehensive EOR study including screening, laboratory tests, pilot evaluation, and full field reservoir simulation modelling are conducted to reduce the project risks prior to the full field investment and execution. Among several EOR techniques, Alkaline-Surfactant (AS) flooding is chosen to be implemented in this field. Several CEOR key parameters have been studied and optimized in the laboratory such as chemical concentration, chemical adsorption, interfacial tension (IFT), slug size, residual oil saturation (Sor) reduction, thermal stability, flow assurance, emulsion, dilution, and a chemical injection scheme. Uncertainty analysis on CEOR process was done due to the large well spacing in the offshore environment as compared to other CEOR projects, which are onshore with shorter well spacing. The key risks and parameters such as residual oil saturation (Sorw), adsorption and interfacial tension (IFT) cut-off in the dynamic chemical simulator have been investigated via a probabilistic approach on top of deterministic method. The laboratory results from fluid-fluid and rock-fluid analyses ascertained a potential of ultra-low interfacial tension of 0.001 dyne/cm with adsorption of 0.30 mg/gr-of-rock, which translated to a 50-75% reduction in Sor after waterflooding. The results of four single well chemical tracer tests (SWCTT) on two wells validated the effectiveness of the Alkaline Surfactant by a reduction of 50-80% in Sor. The most suitable chemical formulation was found 1.0 wt. % Alkali and 0.075 wt. % Surfactant. The field trial results were thenceforth upscaled to a dynamic chemical simulation; from single well to full field modeling, resulting an optimal chemical injection of three years or almost 0.2 effective injection pore volume, coupled with six months of low salinity treated water as pre-flush and post-flush injection. The latest field development study results yield a technical potential recoverable volume of 14, 16, and 26 MMstb (above waterflooding) for low, most likely, and high cases, respectively, which translated to an additional EOR recovery factor up to 5.6 % for most-likely case by end of technical field life. Prior to the final investment decision stage, Petronas’ position was to proceed with the project based on the techno-commerciality and associated risks as per milestone review 5, albeit it came to an agreement to have differing interpretations towards the technical basis of the project in the final steering committee. Subsequently, due to the eventual plunging global crude oil price, the project was then reprioritized and adjourned correspondingly within Petronas’ upstream portfolio management. Further phased development including a producing pilot has been debated with the main objective to address key technical and business uncertainties and risks associated with applying CEOR process.

Dynamic phase permeability for calculating oil locations in digital models

The article presents the author's formulas for calculating the residual oil saturation and the end points of relative phase permeabilities that dynamically depend on the filtration rate of reservoir fluids and capillary numbers. The dependences of the residual oil saturation and the end points of the phase permeabilities on the capillary number are investigated and described. An element of a five-point system for the development of an oil deposit case study shows the possibility of calculating oil targets using dynamic phase permeabilities. The difference between the model with static relative phase permeabilities and the model with dynamic phase permeabilities should be stressed. The text gives valuable information on the dependence of the simulation results on the parameters of the nonlinearity of the filtration processes with the traditional filtration-capacitance properties of the oil deposit model unchanged.

Evaluation of Residual Oil Saturation With Use of Single Well Chemical Tracer Test Swctt For Estimation of Eor Efficiency. From Theory to Experiment

This article provides a brief overview of the theory of tracer studies, describes approaches to the interpretation of tracer studies using both analytical methods and hydrodynamic modeling, compares the results of analytical and numerical interpretation. The article also describes the problems that arise during the interpretation of real case study.

Residual Hydrocarbon Saturation in the Transition Zone and the Gas Cap

The laboratory study of the formation of residual oil saturation in a gas cap after active gas production from it and the penetration of oil from the underlying oil reservoir is currently not regulated in any way. Residual oil saturation in the gas cap was taken and is accepted, as a rule, from the correlation dependences with reservoir properties obtained from experiments on oil displacement from to the limit oil-saturated core samples. The use of similar correlations for the transition zone significantly underestimates the mobile oil reserves in such zones In this connection, the paper discusses the technology of physical modeling of the residual oil saturation in the gas cap after the penetration of oil into it and the issues related to the determination of the residual oil saturation in the transition zones of oil reservoirs. On a series of test experiments on core samples of a weakly consolidated reservoir of the Pokurovskaya formation carried out according to the method developed by the authors, it was shown that the values of residual oil saturation after the penetration of oil into the gas cap are significantly lower than for oil-saturated formations with similar properties. It is shown that such studies will make it possible to clarify the possible irreversible oil losses during the advanced development of gas caps and to revise the approaches to the development of oil reservoirs of gas-oil and oil-gas fields. Laboratory modeling and study of the process of oil penetration into a gas cap and its subsequent displacement by water or gas is relevant for almost 10% of Rosneft's current reserves.

Relationship between Residual Saturations and Wettability using Pore-Network Modeling

The relationship between residual saturation and wettability is critical for modeling enhanced oil recovery (EOR) processes. The wetting state of a core is often quantified through Amott indices, which are estimated from the ratio of the saturation fraction that flows spontaneously to the total saturation change that occurs due to spontaneous flow and forced injection. Coreflooding experiments have shown that residual oil saturation trends against wettability indices typically show a minimum around mixed-wet conditions. Amott indices, however, provides an average measure of wettability (contact angle), which are intrinsically dependent on a variety of factors such as the initial oil saturation, aging conditions, etc. Thus, the use of Amott indices could potentially cloud the observed trends of residual saturation with wettability. Using pore network modeling (PNM), we show that residual oil saturation varies monotonically with the contact angle, which is a direct measure of wettability. That is, for fixed initial oil saturation, the residual oil saturation decreases monotonically as the reservoir becomes more water-wet (decreasing contact angle). Further, calculation of Amott indices for the PNM data sets show that a plot of the residual oil saturation versus Amott indices also shows this monotonic trend, but only if the initial oil saturation is kept fixed. Thus, for the cases presented here, we show that there is no minimum residual saturation at mixed-wet conditions as wettability changes. This can have important implications for low salinity waterflooding or other EOR processes where wettability is altered.

Transport of Polymers in Low Permeability Carbonate Rocks

Polymer transport and retention affect oil recovery and economic feasibility of EOR processes. Most studies on polymer transport have focused on sandstones with permeabilities (k) higher than 200 mD. A limited number of studies were conducted in carbonates with k less than 100 mD and very few in the presence of residual oil. In this work, transport of four polymers with different molecular weights (MW) and functional groups are studied in Edwards Yellow outcrop cores (k<50 mD) with and without residual oil saturation (Sor). The retention of polymers was estimated by both the material balance method and the double-bank method. The polymer concentration was measured by both the total organic carbon (TOC) analyzer and the capillary tube rheology. Partially hydrolyzed acrylamide (HPAM) polymers exhibited high retention (> 150 μg/g), inaccessible pore volume (IPV) greater than 7%, and high residual resistance factor (>9). A sulfonated polyacrylamide (AN132), showed low retentions (< 20 μg/g) and low IPV. The residual resistance factor (RRF) of AN132 in the water-saturated rock was less than 2, indicating little blocking of pore throats in these tight rocks. The retention and RRF of the AN132 polymer increased in the presence of residual oil saturation due to partial blocking of the smaller pore throats available for polymer propagation in an oil-wet core.

http://archives.datapages.com/data/ipa_pdf/2021/IPA21-BC-205.html

Handil Field is a giant mature oil and gas field situated in Mahakam Delta, East Kalimantan Indonesia. Peripheral Low Salinity Water injection was performed since 1978 with extraordinary results. This paper describes the success story of this secondary recovery by low salinity water injection application in the peripheral of Handil field main zone, which successfully increased the oil recovery and brought down the remaining oil saturation beyond the theoretical value of residual oil saturation. Water producer wells were drilled to produce low salinity water from shallow reservoirs 400 - 1000 m depth then it was injected to main zone reservoirs where the main accumulation of oil is situated. This low salinity water reacted positively with the rock properties and in-situ fluids which is described as wettability alteration in the reservoir. It is related to initial reservoir condition, connate water saturation, rock physics and connate water salinity. This peripheral scheme then observed having the sweeping effect on top of pressure maintenance due to long period of injection. The field production performance was indicating the important reduction of residual oil saturation in some reservoirs with continuous low salinity water injection. From static Oil in Place calculation, some reservoirs have high current oil recovery up to 80%. This was proved by in situ residual oil saturation measurement which was performed in 2007 and 2011. It was indicating the low residual saturation as low as 8% - 15%. This excellent result was embraced by a progressive development plan, where water flooding with pattern and chemical injection will be performed later on. The continuation of this peripheral injection is in an on-going development with patterns injection which is called water flooding development. An important oil recovery can be achieved with a simple scheme of low salinity injection, performed in a close network injection, where the water treatment is simple yet significant oil gain was recovered. This innovation technique brings more revenue with less investment compared to chemical EOR injection.

A New Measurement of Anisotropic Relative Permeability and Its Application in Numerical Simulation

In this paper, we used a self-developed anisotropic cubic core holder to test anisotropic relative permeability by the unsteady-states method, and introduced the anisotropic relative permeability to the traditional numerical simulator. The oil–water two-phase governing equation considering the anisotropic relative permeability is established, and the difference discretization is carried out. We formed a new oil–water two-phase numerical simulation method. It is clear that in a heterogeneous rock with millimeter to centimeter scale laminae, relative permeability is an anisotropic tensor. When the displacement direction is parallel to the bedding, the residual oil saturation is high and the displacement efficiency is low. The greater the angle between the displacement direction and the bedding strike, the lower the residual oil saturation is, the higher the displacement efficiency is, and the relative permeability curve tends towards a rightward shift. The new simulator showed that the anisotropic relative permeability not only affects the breakthrough time and sweep range of water flooding, but also has a significant influence on the overall water cut. The new simulator is validated with the actual oilfield model. It could describe the law of oil–water seepage in an anisotropic reservoir, depict the law of remaining oil distribution of a typical fluvial reservoir, and provide technical support for reasonable injection-production directions.