Design of Composites by Infiltration Process: A Case Study of Liquid Ir-Si Alloy/SiC Systems

The design of processing routes involving the presence of the liquid phase is mainly associated with the knowledge of its surface and transport properties. Despite this need, due to experimental difficulties related to high temperature measurements of metallic melts, for many alloy systems neither thermodynamic nor thermophysical properties data are available. A good example of a system lacking these datasets is the Ir-Si system, although over the last fifty years, the structures and properties of its solid phases have been widely investigated. To compensate the missing data, the Gibbs free energy of mixing of the Ir-Si liquid phase was calculated combining the model predicted values for the enthalpy and entropy of mixing using Miedema’s model and the free volume theory, respectively. Subsequently, in the framework of statistical mechanics and thermodynamics, the surface properties were calculated using the quasi-chemical approximation (QCA) for the regular solution, while to obtain the viscosity, the Moelwyn-Hughes (MH) and Terzieff models were applied. Subsequently, the predicted values of the abovementioned thermophysical properties were used to model the non-reactive infiltration isotherm of Ir-Si (eutectic)/SiC system.

Design of Composites by Infiltration Process: A Case Study of Liquid Ir-Si Alloy/SiC Systems

The design of processing routes involving the presence of the liquid phase is mainly associated with the knowledge of its surface and transport properties. Despite this need, due to experimental difficulties related to high temperature measurements of metallic melts, for many alloy systems neither thermodynamic nor thermophysical properties data are available. A good example lacking these datasets represents the Ir-Si system, although over the last fifty years, the structures and properties of its solid phases have been widely investigated. To compensate the missing data, the Gibbs free energy of mixing of the Ir-Si liquid phase was calculated combining the model predicted values for the enthalpy and entropy of mixing using Miedema’s model and Free Volume Theory, respectively. Subsequently, in the framework of statistical mechanics and thermodynamics, the surface properties were calculated using the Quasi Chemical Approximation (QCA) for the regular solution, while to obtain the viscosity, the Moelwyn-Hughes (MH) and Terzieff models were applied. Subsequently, the predicted values of the abovementioned thermophysical properties were used to model the non-reactive infiltration isotherm of Ir-Si (eutectic) / SiC system.

Hybrid processing of TiC/TiCu/C composites with tailored hardness

This work reports the effect of TiC volume fractions on hardness of TiC/TiCu/C composites synthesized through in situ reactive infiltration of Ti-Cu alloy into porous carbon preforms prepared by 3 D-printing. Reactive melt infiltration of the alloy at 1100 °C under argon into C-preforms with different porosities resulted in materials composed of TiC, Cu-rich intermetallic matrix (Ti3Cu4) and residual carbon. The microstructure consists of TiC grains distributed along the Cu-Ti/C boundary. The hardness of TiC/Ti3Cu4/C composites could be tailored by the TiC volume fraction and the distribution in the composites, which are determined by the processing parameters and the initial porosity of the carbon templates in 3 D-printing stage. The hardness of the produced composites ranges from 350 HV to 570 HV and could be tailored by the TiC volume fraction and distribution in the composites, which are determined by the processing parameters and the initial porosity of the carbon-preforms.

Analytical Solutions of Carbonate Acidizing in Radial Flow

The flow of reactive fluids into porous media, a phenomenon known as reactive infiltration, is important in natural and engineered systems. While most of the studies in this area cover theoretical and experimental analyses in linear acid flow, the present work concentrates on radial flow conditions from a wellbore in the field and on finding exact analytical solutions to moving boundary problems of the uniform dissolution front. Closed-form solutions are obtained for the transient convection–diffusion which allow the demarcation of the range of applicability of the quasi-static limit. The fluid velocity dependency of the diffusion–dispersion coefficient is also examined by comparing results from analytical solutions from constant and velocity-dependent coefficients. These contributions form the basis for linear stability analyses to describe acid fingering encountered in reservoir stimulation.

Interface Design in Lightweight SiC/TiSi2 Composites Fabricated by Reactive Infiltration Process: Interaction Phenomena between Liquid Si-Rich Si-Ti Alloys and Glassy Carbon

To properly design and optimize liquid-assisted processes, such as reactive infiltration for fabricating lightweight and corrosion resistant SiC/TiSi2 composites, the extensive knowledge about the interfacial phenomena taking place when liquid Si-rich Si-Ti alloys are in contact with glassy carbon (GC) is of primary importance. To this end, the wettability of GC by two different Si-rich Si-Ti alloys was investigated for the first time by both the sessile and pendant drop methods at T = 1450 °C. The results obtained, in terms of contact angle values, spreading kinetics, reactivity, and developed interface microstructures, were compared with experimental observations previously obtained for the liquid Si-rich Si-Ti eutectics processed under the same operating conditions. As the main outcome, a different Si content did not seem to affect the final contact angle values. Contrarily, the final developed microstructure at the interface and the spreading kinetics were observed as weakly dependent on the composition. From a practical point of view, Si-Ti alloy compositions with a Si content falling in the simple eutectic region of the Si-Ti phase diagram might be potentially used as infiltrating materials of C- and SiC-based composites.

Interfaces Design in Lightweight SiC/TiSi2 Composites Fabricated by Reactive Infiltration Process: Interaction Phenomena between Liquid Si-rich Si-Ti Alloys and Glassy Carbon

To design properly and optimizate liquid-assisted processes such as reactive infiltration for fabricating light weight and corrosion resistant SiC/TiSi2 composites, the interfacial phenomena taking place when liquid Si-rich Si-Ti alloys are in contact with glassy carbon (GC) were investigated for the first time by wetting tests performed by both the sessile and pendant drop methods at T = 1450°C. Specifically, two different Si-rich Si-Ti alloys were selected, and the obtained results in terms of contact angle values, spreading kinetics, reactivity, and developed interface microstructures were compared with experimental observations previously obtained for the liquid Si-rich Si-Ti eutectics processed under the same operating conditions. The increase of the Si content did not affected the final contact angle values. Contrarily, the final developed microstructure at the interface as well as the spreading kinetics were observed as weakly dependent on the composition. From the practical point of view, Si-Ti alloy compositions with a Si-content falling in the simple eutectic region of the phase diagram might be potentially used as infiltrant materials of C- and SiC-based composites.

Geological Carbon Sequestration by Reactive Infiltration Instability

We study carbon capture and sequestration (CCS) over time scales of 2000 years by implementing a numerical model of reactive infiltration instability caused by reactive porous flow. Our model focuses on the mineralization of CO2 dissolved in the pore water—the geological carbon sequestration phase of a CCS operation—starting 10–100 years after the injection of CO2 in the subsurface. We test the influence of three parameters: porosity, mass fraction of the Ca-rich feldspar mineral anorthite in the solid, and the chemical reaction rate, on the mode of fluid flow and efficiency of CaCO3 precipitation during geological carbon sequestration. We demonstrate that the mode of porous flow switches from propagation of a planar front at low porosities to propagation of channels at porosities exceeding 10%. The channels develop earlier for more porous aquifers. Both high anorthite mass fraction in the solid phase and high reaction rates aid greater amounts of carbonate precipitation, with the reaction rate exerting the stronger influence of the two. Our calculations indicate that an aquifer with dimensions 500 m × 2 km × 2 km can sequester over 350 Mt solid CaCO3 after 2000 years. To precipitate 50 Mt CaCO3 after 2000 years in this aquifer, we suggest selecting a target aquifer with more than 10 wt% of reactive minerals. We recommend that the aquifer porosity, abundance of reactive aluminosilicate minerals such as anorthite, and reaction rates are taken into consideration while selecting future CCS sites.